Abstract
Lithium-ion batteries (LIBs) are important energy devices with significant growth and expansion that result in large amounts of metal waste. However, the separation of the cathode materials from aluminum (Al) foil during the recycling of spent LIBs is still challenging due to their strong bonding by polyvinylidene fluoride (PVDF). Herein, a novel low-melting mixture solvent (LoMMS) based on the choline chloride-xylitol system with ow-toxicity, cost-effectiveness, and environmental friendliness was developed for separating the cathode materials from Al foil in LIBs. Under the optimal treatment conditions of a molar ratio of choline chloride to xylitol of 2:1, a reaction temperature of 140 °C, a reaction time of 20 min, and solid-liquid ratio of 16 g/L separation efficiency cathode material reached a maximum of 94.92 %. The mechanistic analysis revealed that the high separation efficiency can be attributed to strong hydrogen bonding provided by choline chloride and xylitol in LoMMS, disrupted PVDF molecular bonding and resulted in deactivation and successful separation of cathode material particles from the aluminum foil. Additionally, scanning electron microscopy examination revealed no changes in the morphologies of the cathode materials, useful for their restoration and reutilization. Overall, the proposed LoMMS method with low-cost and eco-friendly aspects has great potential for recycling spent LIB cathode materials.
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