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Efficient and green recovery of rare-earth elements from coal gangue via electric field-assisted leaching in a sulfamic-ascorbic acid system

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ABSTRACT Coal gangue, a major solid waste generated from coal mining, poses significant environmental challenges due to its large-scale accumulation. However, coal gangue from Southwestern China is enriched with rare-earth elements (REEs), making it a promising secondary resource. In this study, an electric field-assisted leaching process based on a sulfamic – ascorbic mixed acid system was developed for efficient REE extraction. Under optimized conditions – total acid concentration of 0.6 mol/L (0.5 mol/L sulfamic acid and 0.1 mol/L ascorbic acid) and a working voltage of 8 V – the leaching recoveries of total REEs (TREEs), light REEs (LREEs), and heavy REEs (HREEs) reached 86.85%, 95.15%, and 62.51%, respectively. The presence of ascorbic acid likely creates a reductive environment that facilitates the dissolution of refractory REE-bearing phases. Meanwhile, the external electric field induces electromigration and electroosmosis, which enhance solution transport and improve interfacial mass transfer. Kinetic analysis indicates that the leaching process follows a mixed-control mechanism governed by both chemical reactions and diffusion. The application of the electric field appears to mitigate diffusion limitations and improve overall leaching performance. This work provides a feasible strategy for the efficient recovery of REEs from coal gangue and offers insights into electro-intensified hydrometallurgical processes.

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