Abstract

The ability to disinfect and reuse disposable N95 filtering facepiece respirators (FFRs) may be needed during a pandemic of an infectious respiratory disease such as influenza. Ultraviolet germicidal irradiation (UVGI) is one possible method for respirator disinfection. However, UV radiation degrades polymers, which presents the possibility that UVGI exposure could degrade the ability of a disposable respirator to protect the worker. To study this, we exposed both sides of material coupons and respirator straps from four models of N95 FFRs to UVGI doses from 120–950 J/cm2. We then tested the particle penetration, flow resistance, and bursting strengths of the individual respirator coupon layers, and the breaking strength of the respirator straps. We found that UVGI exposure led to a small increase in particle penetration (up to 1.25%) and had little effect on the flow resistance. UVGI exposure had a more pronounced effect on the strengths of the respirator materials. At the higher UVGI doses, the strength of the layers of respirator material was substantially reduced (in some cases, by >90%). The changes in the strengths of the respirator materials varied considerably among the different models of respirators. UVGI had less of an effect on the respirator straps; a dose of 2360 J/cm2 reduced the breaking strength of the straps by 20–51%. Our results suggest that UVGI could be used to effectively disinfect disposable respirators for reuse, but the maximum number of disinfection cycles will be limited by the respirator model and the UVGI dose required to inactivate the pathogen.

Highlights

  • The possibility of a global pandemic of an infectious respiratory disease is of tremendous concern to the occupational health community, because healthcare workers would face the greatest risk of exposure

  • The flow resistance increased after UVGI exposure for 12 of the exposed coupons and decreased for 8; the difference was statistically significant for 12 coupons, but the change was less than 6% of the initial value in all cases

  • These results suggest that UVGI could be used for respirator disinfection, but would need to be implemented cautiously, especially for respirators with a smaller safety margin between the actual penetration value and the 5% maximum allowed for an N95 respirator

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Summary

Introduction

The possibility of a global pandemic of an infectious respiratory disease is of tremendous concern to the occupational health community, because healthcare workers would face the greatest risk of exposure. Infection control procedures typically call for disposable FFRs to be discarded after a single use to avoid cross-contamination. This means that a pandemic of a disease such as influenza would require a tremendous number of FFRs to protect healthcare workers from airborne transmission. A surge in demand of this magnitude would greatly exceed current stockpiles and production capabilities, and would almost certainly result in a shortage.

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