Abstract
Abstract The effects of the main processing conditions on the dissolution behavior of CO2 in polystyrene melt were studied using a novel in-line method in connection with both single and twin-screw foaming extruders. Apparent solubility data obtained from the twin-screw extrusion experiments showed better consistency compared with those obtained from the single screw experiments, indicating the importance of enhanced mixing in affecting the gas dissolution and solubility behavior during an extrusion foaming process. Gas dissolution inside a twin-screw foaming extruder was further studied for CO2 in the polystyrene melt. The measured gas up-take was compared with the values calculated assuming equilibrium conditions in the gas injection zone in an effort to elucidate possible mechanisms for gas dissolution inside a foaming extruder during the actual foaming process.
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