Abstract

The objective of this research was to understand the physical effects of the implantation process and the chemical effects of implanted species on the formation and breakdown of chromia scales in an oxidizing-sulfidizing atmosphere. Coupons of Fe25Cr and AISI 446 were polished metallographically on both sides up to 1 μm alumina and implanted on both sides with cerium. The energy and the fluence of implantation were about 160 keV and about 10 16 ions cm −2, respectively. A few coupons were implanted with xenon to isolate the effects of physical defects introduced by the implantation process on the corrosion behavior. Implanted and unimplanted coupons were exposed to a mixed gas environment at 700–850°C for times of up to 100 h. The breakdown of preoxidized scales by sulfur was also studied. The scales and the substrates were characterized by scanning electron microscopy combined with energy dispersive X-ray analysis, sputter Auger electron spectroscopy, Rutherford backscattering and transmission electron microscopy. The results showed that there was no significant change in the oxidation kinetics of cerium-implanted Fe25Cr from that of the unimplanted alloy at 700–850°C. Further, the presence of cerium did not enhance the sulfidation resistance at 700°C in a mixed gas environment.

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