Effect of Tin Oxide Coatings by Spray Pyrolysis Process on Mechanical Properties of Aluminium, Brass and Mild Steel

Abstract

Mechanical properties of materials are enhanced by different methods to increase the usage of the materials. In this research spray pyrolysis method is employed to increase the mechanical characteristics of three different materials. The tin oxide is chosen as coated material and aluminium, brass, mild steel are selected as substrate materials. The 500nm thin film is developed over the substrate materials by spray pyrolysis. The substrate temperature are chosen as 300? C for aluminium, 400? C for brass and mildsteel. Nozzle to substrate distance is 0.4 m, substrate temperature is 300? C for aluminium and 400? C for solution concentration as 0.2 mole and solution flow rate is 1ml/min are selected for constant deposition parameters. The hardness and tensile strength result clearly shows that strength is increased by adding the coating over the surface. The material is heated above crystallization temperature and SnO2 increases the tensile and hardness strength of the materials. The triangular metrological microscope is used to examine the microstructure of non coated and coated substrate materials. The microstructural analysis is showed that the uncoated surface of the substrate material is full of rough and pores. And displays that the tin oxide coated surface of the substrates after the initial deposition disclosed a surface with a agglomeration of tin oxide in homogeneous and uniform than the uncoated substrates.