Effect of Process Parameters on Spinning Force and Forming Quality of Deep Cylinder Parts in Multi-Pass Spinning Process

Abstract

In this paper, based on MSC Simufact.Forming v16.0 simulation software, the process parameters in the multi-pass spinning production of deep cylinders with a large diameter–thickness ratio are optimized, and the ten-pass spinning process of a deep cylinder with a diameter of 500 mm, thickness of 2 mm and depth of 700 mm is realized. By controlling the four process parameters of mandrel speed, feed rate, spinning wheel fillet radius and spinning wheel angle of attack, the influence of the four process parameters on the spinning force and the wall thickness deviation of the formed workpiece is studied. The results show that the radial spinning force and tangential spinning force are at their minimum when the mandrel speed, feed rate, spinning wheel fillet radius and spinning wheel angle of attack are 500 rpm, 1 mm/rev, 6 mm and 35°, respectively. At these setup conditions, the spinning efficiency is the highest and the workpiece is not prone to defects. The wall thickness deviation of the workpiece will decrease with the increase in the mandrel speed; with the increase in the feed rate, the radius of the round corner and spinning wheel angle of attack, the wall thickness deviation increases first and then decreases.