Effect of potato-maize blending ratio and fermentation time on the quality of wheat-based composite bread
Bread is a widely consumed fermented and baked food traditionally produced from wheat flour. In Ethiopia, strong dependence on imported wheat and significant postharvest losses of potato, estimated at 20–40%, highlight the need for alternative flour blends that enhance nutrition and reduce waste. This study examined how different proportions of potato and maize, combined with varying fermentation periods, affect the quality of wheat-based composite bread. Three formulations—BR1 (5% maize, 70% wheat, 25% potato), BR2 (15% maize, 70% wheat, 15% potato), and BR3 (25% maize, 70% wheat, 5% potato)—were evaluated with fermentation times of 1:40, 2:00, and 2:20 hours using a 3 × 3 factorial design with triplicates. A 100% wheat bread served as the control. Nutritional analysis showed that BR2 had the highest protein content (12.34%), while BR3 recorded the greatest fat (3.76%) and fiber (2.00%). In baked breads, the 2:20-hour control yielded the highest protein (14.61%). BR3 had the highest fiber (1.87%), and BR1 had the highest ash level (4.44%). BR1 also contained the most carbohydrates (52.66%), whereas BR2 provided the greatest energy value (271.80 kcal/100 g). Mineral results indicated that BR3 was richest in iron (18.98 mg/100 g), while BR2 had the highest calcium (63.33 mg/100 g) and zinc (7.29 mg/100 g). Sensory evaluation showed good acceptability for all breads, with BR2 fermented for 2:00 hours receiving the highest preference. Microbial analysis confirmed that all samples were safe. The study concludes that using 15% maize and 15% potato with a fermentation time of 2 hours results in nutritionally improved and acceptable composite bread.
- Research Article
14
- 10.1111/jtxs.12831
- Apr 1, 2024
- Journal of Texture Studies
To ensure the best quality bread, it is important to consider the speed of digestion of starch and proteins, as well as how time fermentation and storage time influence the rate of starch digestion and the texture of the bread. This study compared the effect of fermentation time and days of storage on the texture, physicochemical, protein and starch digestibility of sourdough bread. Texture profile analysis showed that the fermentation time in recently baked sourdough bread affects hardness, chewiness, and springiness. The electrophoretic profile showed a decrease in band thickness with increase in fermentation time, consistent with a higher percentage of protein digestion. While fermentation time did not significantly affect rapidly digestible starch (RDS) and slowly digestible starch (SDS), storage time resulted in a decrease in RDS and an increase in SDS. Sourdough breads had higher levels of resistant starch (RS). The digestibility characteristics of protein and starch, as well as texture properties, are significantly influenced by fermentation and storage time. The evidence suggests that sourdough bread has the potential to improve the digestion of protein and to effectively regulate the glycemic response, which is due to its higher levels of SDS and RS.
- Research Article
7
- 10.1016/j.lwt.2025.117325
- Feb 1, 2025
- LWT
Effect of amaranth protein isolate and fermentation time on buckwheat sourdough bread
- Research Article
32
- 10.1111/jfpp.14115
- Jul 21, 2019
- Journal of Food Processing and Preservation
During the production of steamed bread, fermentation is a critical step to obtain a final product with the desired characteristics. The quality of the final steamed bread is significantly affected by the properties of the dough. This study investigated the effects of fermentation on the rheological properties, state of water, microstructure of the dough, and the quality of steamed bread. After fermentation, the steamed bread dough exhibited higher stickiness, and was more easily to break during uniaxial extension. Biaxial extension tests revealed a significant decrease in biaxial extensional viscosity from 110,118 (0 min) to 11,544 Pa·S (80 min) at the strain rate of 0.04/S. The properties of the dough matrix were closely related to the fermentation time and the quality of the steamed bread is significant affected by the fermentation time. The results is valuable to provide theoretical basis for steamed bread making under precise control. Practical applications Fermentation is a key step in the production of steamed bread. This study (a) investigated the rheological properties of Chinese steamed bread dough during fermentation, including dough stickiness, uniaxial extensibility, and biaxial extension; (b) evaluated the effects of fermentation on the microstructure of fermented dough and steamed bread quality; and (c) investigated the relationship between the fermentation process and the quality of steamed bread. The information provided in this work will serve as the basis for further study on physical properties of fermented dough. The results is very valuable to provide theoretical basis for determining quality during the industrial production of steamed bread. This potentially leads to improved quality of steamed bread under precise control.
- Research Article
2
- 10.3390/foods11213399
- Oct 27, 2022
- Foods
This study explored the quality of hypoallergenic wheat (’O-free’) developed in Korea and optimized the basic ingredients and processing conditions for making ‘O-free’ bread using response surface methodology. Water and yeast amounts and mixing and fermentation times were selected as factors, and each factor’s tested range was set by a central composite design using Design Experts: water 52–60 g, yeast 1.5–4.5 g, mixing time 2.5–5 min, and fermentation time 50–70 min. Bread height, volume, and firmness were analyzed to determine bread quality. Flour quality analysis showed that ‘O-free’ flour’s gluten strength was weak. ‘O-free’ flour exhibited inferior bread-making performance compared to representative bread flour. Water and yeast amounts and mixing time, except for fermentation time, affected bread quality significantly. The interaction between yeast and fermentation also affected bread quality significantly. The optimized condition for making bread using ‘O-free’ flour is 60 g of water, 2.6 g of yeast, 2.5 min of mixing time, and 70.0 min of fermentation time. In conclusion, ‘O-free’ flour with the changed gluten composition showed poor gluten strength and bread-making performance. However, modifying the formulation of the basic ingredients and processing conditions could significantly improve the production of high-quality hypoallergenic bread.
- Research Article
7
- 10.3390/foods12193552
- Sep 24, 2023
- Foods
This study aimed to assess the impact of bacterial species and fermentation time on wheat bread quality, FODMAP (fermentable oligosaccharides, disaccharides, monosaccharides, and polyols) content, and antioxidant activity of wheat bread, utilizing boosted native sourdough as a novel approach to enhance bread production. The incorporation of lactic acid bacteria strains, i.e., Lacticaseibacillus casei and Lactiplantibacillus plantarum, during 72 h fermentation significantly reduced FODMAP content to less than 0.1 g/100 g of wheat bread. Extending the fermentation time to 72 h notably increased the polyphenol content to 145.35 mg gallic acid (GA) per 100 g in the case of spontaneous fermentation and to 151.11 and 198.73 mg GA/100 g in the case of sourdoughs inoculated with L. casei and L. plantarum, respectively. While the treatment yielded positive effects on FODMAP modulation and antioxidant activity, it is crucial to acknowledge its impact on some organoleptic properties, such as aroma and flavor, which, despite good overall bread quality, have changed as a result of prolonged fermentation time. The study results indicate that choosing specific bacterial species and controlling fermentation time can effectively reduce FODMAPs and boost antioxidants. These findings contribute to the understanding of sourdough-based interventions in bread production, offering insights for the development of healthier and nutritionally improved wheat bread products.
- Research Article
25
- 10.1155/2022/8704684
- Feb 23, 2022
- International Journal of Food Science
BSG (brewery spent grain) is the most frequent by-product from the beer industry, which is high in protein, fiber, and minerals. This research was carried out to improve the nutritional content of bread by adding BSG to wheat flour. In this study, five levels (0%, 5%, 10%, 15%, and 20%) of BSG blending ratio and three levels (1, 2, and 3 hrs) of fermentation time were considered. Standard procedures were used to determine the chemical composition of BSG, dough quality, physicochemical composition, and sensory quality of bread. The BSG is composed of 6.19% moisture, 4.01% ash, 8.80% crude fat, 16.80% crude fiber, 21.86% crude protein, 42.30% carbohydrate, 2.57 mg/g calcium, 3.16 mg/g magnesium, and 7.34 mg/g potassium. The dough water absorption (58.53-66.67 ml/100 g), development time (3.43-17.57 min), stability (6.53–12.40 min), and degree of softening (25.33-50.33 FU) were increased significantly (p < 0.05) as BSG ratio increased in blending. As the BSG raised, the loaf weight (127.58-148.85 g) was increased and reduced the loaf volume (372.97–366.74 cm3). The proximate composition of the BSG blended bread was increased significantly from 33.19 to 45.29% moisture, 1.31 to 3.82% ash, 0.88 to 3.63% crude fat, 0.74 to 8.45% crude fiber, and 8.33 to 14.65% crude protein. The utilizable carbohydrate and energy values were decreased from 53.18 to 34.45% and 2.66 to 2.24 kcal, respectively. The calcium, magnesium, and potassium contents of the bread were increased from 76.44 to 150.93 mg/100 g, 87.12 to 176.81 mg/100 g, and 116.04 to 225.49 mg/100 g, respectively, as the BSG level was increased from 0 to 20%. However, the fermentation time had a significant effect (p < 0.05) only on the moisture content, protein content, caloric value, and mineral content of bread. The sensory acceptance of bread was significantly affected (p < 0.05) by BSG levels. Finally, by considering the sensory, other functional, and nutritional properties, we concluded that replacing the wheat flour with BSG up to 10% was accepted by the consumers.
- Research Article
5
- 10.3390/app11177904
- Aug 27, 2021
- Applied Sciences
The processing conditions for ready-to-proof (RTP) and ready-to-bake (RTB) frozen sweet bread doughs were optimized using response surface methodology. A central composite design determined four factors and the tested range for each factor: a first fermentation time of 15~45 min, a second fermentation time of 30~90 min, a freezing temperature of −45~−25 °C, and a freezing time of 30~90 min. Sweet bread produced with these doughs was evaluated by bread weight, moisture content, crust color, height, volume, and firmness. Both the RTP and RTB doughs resulted in equal bread volume and height to the fresh dough, indicating excellent frozen stability. The first and second fermentation times were the significant processing factors for the RTP and RTB doughs influencing representative bread quality attributes based on quadratic models and ANOVA. Fermentation steps appeared to more significantly contribute to the quality of sweet bread made of frozen dough than freezing steps. The optimized RTP and RTB sweet bread dough processing conditions were the long first and second fermentation times for the dough based on a multiple response method and desirability. The optimum processing conditions for the RTP and RTB doughs were 44.7 min for the first fermentation time, 86.3 min for the second fermentation time, a −32.8 °C freezing temperature, and an 85.5 min freezing time.
- Research Article
22
- 10.1016/j.lwt.2024.116063
- Apr 1, 2024
- LWT
Influence of yeast concentrations and fermentation durations on the physical properties of white bread
- Research Article
30
- 10.3136/fstr.15.117
- Jan 1, 2009
- Food Science and Technology Research
Flavor compounds in white bread have been analyzed by a static-headspace-type GC/MS and sensory evaluation for clarifying the effects of mixing stage and fermentation time on the intensity of flavor compounds as assessed in the crumb and sensory scores of flavor in white bread. Principal component analysis (PCA) and analysis of variance (ANOVA) were applied to the peak area of total ion chromatogram as well as sensory scores of 8 sensory descriptors for flavor intensity. Although the results of instrumental analyses showed the superiority of fermentation time over mixing energy as the governing factor of white bread flavor, the results of statistical analyses for the scores of sensory evaluation showed the superiority of mixing energy over fermentation time. The difference in the governing factor was probably due to overestimation for the effect of alcohols on the flavor quality of white bread, especially ethanol derived from the fermentation process.
- Research Article
3
- 10.31849/jip.v20i1.13064
- Mar 28, 2023
- Jurnal Ilmiah Pertanian
Sourdough bread is known to have health benefits due to its fermentation process using lactic acid and wild yeast. It can improve the taste, texture, shelf life, and nutritional content of bread as a functional food. In this study, sourdough was made from fermented papaya with varying fermentation times of 4, 5, and 6 days. The substrate was fed five times to strengthen the sourdough, resulting in a robust enough mixture to develop the dough. The resulting sourdough was used to create sourdough bread with a 30% sourdough concentration. The fermentation time impacted the quality of the sourdough, with results showing that sourdough became increasingly active as fermentation time progressed. The best sourdough was obtained from a six-day fermentation period, with a pH of 3.60 and a total plate count of 1.70 × 104 CFU/ml. The best donuts were produced using the sourdough that had been fermented for six days, with an almost perfect score of 3.9 out of 4 for all aspects, including color, aroma, taste, and texture. Using this sourdough resulted in a significantly longer shelf life; no mold appeared until the eighth day of storage at room temperature. The moisture content of the donuts was measured at 4.57%. This study demonstrates the potential benefits of using sourdough made from fermented papaya to improve the quality and shelf life of sourdough bread while also providing potential health benefits.
- Research Article
- 10.11648/ijaas.20241001.15
- Feb 5, 2024
- International Journal of Applied Agricultural Sciences
Wheat variety Jimai0435 is recently released with high quality. It has excellent quality characteristics, especially the quality of steamed bread. In order to explore the optimal processing conditions for its steamed bread, its quality characteristics were introduced firstly, and then the effects of the fermentation time and pressing times on the steamed bread quality were focused. And the effects of fermentation time and pressing times on the quality of its steamed bread were mainly studied in laboratory. The analysis of difference significance showed that the steamed bread quality was most affected by the fermentation time before pressing, followed by the pressing times, the internal quality was affected by the fermentation time and pressing times. Based on the multiple comparison and graphic analysis of the external and internal qualities, it was found that with the prolong of fermentation time, the pressing times needed to be correspondingly increased in order to make good quality steamed bread, and the proper pressing times is 15 when the dough is fermented for 20 min, while 20 times was needed when the fermentation time is prolonged to 25-30 min.
- Research Article
7
- 10.1002/jsfa.12592
- Apr 12, 2023
- Journal of the Science of Food and Agriculture
Steamed bread is a popular staple food in China, and the significant regional differences of the microbiota in traditional starters make the flavor and quality of steamed bread highly variable along with long preparation times. Therefore, analyzing the microbial flora of traditional starters and their influences on the flavor and quality may help to solve the problems mentioned earlier, and it may also be conducive to potentially meet consumer needs and permit industrialization of this traditional fermented food. One hundred and thirty-two fungal and 50 bacterial species were identified in five traditional starters, each with a different dominant genus. The fermentation properties of dough showed that total titratable acid, dough volume and gas production increased and the pH decreased with fermentation time. The traditional starters improved the quality of Chinese steamed bread (CSB) including the crumb structure, specific volume and sensory attributes. Thirty-three aroma compounds with a VIP (variable importance for the projection) > 1 were identified as characteristic aroma compounds. The correlations among the microbiota, aroma and qualities of CSB showed a greater contribution from the bacteria, which was consistent with the predictions of metabolic pathways in the sequenced genomes. The quality of CSB fermented with traditional starters was improved induced by their different microbial profiles, and bacteria made a greater contribution than fungus to the aroma and qualities of CSB. © 2023 Society of Chemical Industry.
- Research Article
31
- 10.1016/j.heliyon.2019.e02608
- Oct 1, 2019
- Heliyon
Response surface methodology for investigating the effects of sourdough fermentation conditions on Iranian cup bread properties
- Research Article
22
- 10.1002/leg3.2
- Jun 18, 2019
- Legume Science
The effect of adding fermented split yellow pea flour (SYPF) as a partial replacement for wheat flour in bread was examined. Three sourdough culture levels (3%, 6.5%, and 10%) and two fermentation times (1 and 4 hr) were evaluated. Total titratable acidity of ferment was measured to determine acid development. Bread was baked using three ferment inclusion levels (25%, 35%, and 45%) for each of the six treatment combinations. Nonfermented control bread was baked for each inclusion and culture level by adding the equivalent amount of SYPF and culture to the formulation. Bread was scored for quality and assessed for specific volume, crumb colour, C‐Cell properties, and flavour. Significant main effects were found for inclusion level, culture level, and fermentation time, and a significant Inclusion level × Fermentation time interaction was found for crumb firmness and cell diameter. Breads made with nonfermented SYPF and 10% culture had good flavour with only minor reductions in bread quality compared with a 100% wheat control bread. For the breads made with fermented SYPF, the ferment made with 10% culture fermented for 1 hr and added at an inclusion level of 25% had the most acceptable flavour and bread quality characteristics.
- Research Article
9
- 10.3390/foods11131866
- Jun 24, 2022
- Foods
Bread is a popular food that is widely consumed worldwide but has a short shelf life. Besides that, when incorporating prebiotics and calcium, aging mechanisms accelerate, further shortening the shelf-life. The objective of this work was to evaluate the effect of freezing storage on the rheological (loss tangent, tan δ) and thermal (glass transition temperature, Tg) properties of unfrozen dough, the fermentation times (tf), and the baking quality of wheat bread fortified with calcium and inulin. Formulations studied included wheat flour (control-C), flour with 1800 ppm Ca (calcium carbonate-CA, calcium citrate-CI or calcium lactate-LA), and flour with 2400 ppm Ca and 12% inulin (calcium carbonate-CA-In, calcium citrate-CI-In or calcium lactate-LA-In). Doughs were stored at −18 °C for 1, 7, 30 and 60 days. After storage, the rheological (oscillatory rheometry and texture profile analysis) and thermomechanical properties of the thawed doughs were measured. The quality parameters of breads determined consisted of specific volume (Vs), color, moisture, firmness, elasticity, and alveoli size characterization. Dough freezing neither changed viscoelasticity (tan δ) nor decreased hardness and adhesiveness up to the values observed for fresh wheat dough. The Tg of dough with calcium carbonate increased, while for samples with organic calcium salts, it (citrate and lactate) decreased. The tf of thawed dough significantly increased. The Vs of all breads did not change during the first 30 days but decreased after freezing the dough for 60 days (p < 0.05), probably due to the death of the yeasts. Crumb moisture decreased over time, and in all cases crumb C had the highest moisture content, suggesting a dehydration effect of the calcium salt. The firmness of CA, LA and C crumbs were similar and higher than that of CI (p < 0.05), suggesting a destabilizing effect of CI anion on gluten proteins. Inulin contributed to the depreciation of bread quality, mainly at 60 days of dough freezing storage. It can be concluded that during freezing storage, calcium improves the dynamic elasticity of the dough, although under extreme conditions it generates loaves of smaller volume. Principal component analysis (PCA) explained 66.5% of total variance. Principal component 1 (PC1) was associated with dough properties, and accounted for 44.8% of the total variance. In turn, PC2 was mainly related to baking quality parameters (fermentation time, browning index, firmness and springiness of crumbs), and explained 21.7% of the total variance. Fortification with calcium citrate should be recommended for dough freezing, as breads with softer crumbs were obtained under such conditions.