Abstract
The effects of the addition of nanoparticles (NPs) of alumina (NA) and silica (NS) on the rheological properties of aqueous-based ceramic inks for material extrusion-based additive manufacturing (ME-AM) and sinterability of printed ceramic components were investigated. The inks were first designed using bimodal particle sizes of NPs with micro-alumina, and their solids fraction in printable inks was found to be dependent on the functionalization properties of NPs. NAs create a lubricating effect in the ink system and improve solids-loading in the ink. Meanwhile, NSs form silanol bonds in aqueous-based inks that increase viscosity and reduce solids-loading for a printable ME-AM ink. The inks containing NPs with higher solids-loading and optimized rheology were printed using ME-AM, and the printed components were sintered at 1400–1550 ºC. Adding NPs in the ink significantly improved the sinterability of printed shapes by enhancing sintering kinetics and filling-effects, with NS having a more significant effect than NA.
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