Abstract

AbstractInjection molded optical plastic parts require accurate replication of micro‐scale features. The effects of melt viscosity and molding conditions on replication of microscopic v‐groove features in injection molded parts were examined for PC with different molecular weight. The micro‐scale feature size was a continuous v‐groove with 20 μm in depth and 50 μm in width. For injection molding conditions, melt temperature, mold temperature, injection velocity and holding pressure were varied in three levels. As the result, the mold temperature had significantly affected replication for all polymers with different molecular weight. Additionally, the molding conditions that lower melt viscosity led to improved replication. In the case of polymer with high molecular weight, the viscosity decreased with increasing melt temperature. It has been found that high replication of micro‐scale features could be achieved by higher mold temperature and higher melt temperature even with high viscosity PC. POLYM. ENG. SCI., 2008. © 2008 Society of Plastics Engineers

Talk to us

Join us for a 30 min session where you can share your feedback and ask us any queries you have

Schedule a call

Disclaimer: All third-party content on this website/platform is and will remain the property of their respective owners and is provided on "as is" basis without any warranties, express or implied. Use of third-party content does not indicate any affiliation, sponsorship with or endorsement by them. Any references to third-party content is to identify the corresponding services and shall be considered fair use under The CopyrightLaw.