Effect of fatigue damage on the dynamic tensile behavior of 6061-T6 aluminum alloy and AISI 4140T steel

Abstract

Usually material properties are determined from damage free materials, but it is not well known how these properties vary with respect to previous fatigue damage. In the present work the dynamic response of fatigue damaged 6061-T6 aluminum alloy and AISI 4140T steel specimens subjected to impact loading was investigated. Samples subjected to previous damage under high cycle fatigue and low cycle fatigue were tested. Different fatigue damage levels were considered. In addition, the effect of previous fatigue damage on the quasi-static behavior, ductility and fracture mechanism was also evaluated for both materials. A tensile Hopkinson bar apparatus was used in this work to investigate the dynamic response of the pre-fatigued specimens. Projectile speeds ranged from 18 m/s to 30 m/s giving strains rates from 550 to 2850 s −1. The quasi-static mechanical properties of aluminum are not affected by the way the fatigue damage is induced. The dynamic properties, however, are sensitive to the previous fatigue damage, but are not affected by the strain rate. In the steel case, and when damage is induced by strain control, the mechanical properties are influenced by the previous fatigue damage. The dynamic properties are sensitive to the previous fatigue damage and depend on the strain rates. The analysis results show an increase in the ductility of the aluminum alloy when increasing the fatigue damage level; the steel exhibits an opposite behavior, a decrease in the ductility when increasing the damage level. The results show how the previous fatigue damage can modify the quasi-static and dynamic mechanical properties of the tested materials.