Abstract

Al 2 O 3 and Ti–6Al–4V alloy were brazed with Ag–Cu–Ti + B fillers in different brazing conditions. Effects of brazing temperature, holding time and additive Ti content on joints microstructure and shear strength were investigated by scanning electron microscopy, energy dispersive spectrometry, X-ray diffraction, transmission electron microscopy and shear testing. Results indicate that TiCu and Ti(Cu,Al) decrease, but Ti 2 Cu and Ti 2 (Cu,Al) increase in brazing seam with increasing brazing temperature, holding time and additive Ti content. Area consisting of Ti 3 (Cu,Al) 3 O and TiO near Al 2 O 3 becomes gradually discontinuous from continuity when brazing temperature rises or holding time extends. As Ti additive content increases, TiO is absent near Al 2 O 3 ; area consisting of only Ti 3 (Cu,Al) 3 O thickens. TiB whiskers are in situ synthesized by Ti and B atoms during brazing process. The brazing temperature, holding time and additive Ti content on joints microstructure influence the joints shear strength directly. The shear strength of joints, obtained at 850 °C holding for 10 min, reaches the maximum of 78 MPa. According to the experimental results, phase diagram and thermodynamics calculation, the interface evolution mechanism of the Al 2 O 3 /Ti–6Al–4V alloy joint was analyzed.

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