ECONOMIC EFFICIENCY OF APPLICATION OF OPTIMIZED MILL BED

Abstract

This paper presents the selection of optimization parameters for the bed geometry of a long metal cutting machine (MCM), the design problem and boundary conditions were given. Five different geometries were designed for further mathematical analysis to meet the requirements of the problem. Static analysis of the mathematical model of the bed shells was performed by finite element method (FEM) using BETA CAE System tool, ABAQUS, which showed that by using stiffeners in the form of two variable pitch spirals and three hollow tubes, as well as changing the design at the connection point of the beam support to the bollards of the long bed of the metal cutting machine, the stresses that occurred in these places at an angle of 90° were reduced. The geometries were chosen in such a way that it was possible to reduce the stresses occurring at the point of cutting, to reduce the deflection, to increase the rigidity of the structure. The economic calculation aimed at determining the cost of a long metal-cutting machine tool with the proposed geometry has been carried out. The analysis of the unit cost of the product (long bed of the metal-cutting machine tool made of polymer concrete with optimized geometry) has been carried out, the calculation of the annual economic effect from the use of the proposed method of manufacturing has been carried out. Keywords: MCM, FEM, statistical analysis, product cost, economic calculation.