Dynamics of liquid metal droplets and jets influenced by a strong axial magnetic field

Abstract

Non-contact electromagnetic control and shaping of liquid metal free surfaces is crucial in a number of high-temperature metallurgical processes like levitation melting and electromagnetic sealing, among others. Other examples are the electromagnetic bending or stabilization of liquid metal jets that frequently occur in casting or fusion applications. Within this context, we experimentally study the influence of strong axial magnetic fields on the dynamics of falling metal droplets and liquid metal jets. GaInSn in eutectic composition is used as test melt being liquid at room temperature. In the experiments, we use a cryogen-free superconducting magnet (CFM) providing steady homogeneous fields of up to 5 T and allowing a tilt angle between the falling melt and the magnet axis. We vary the magnetic flux density, the tilt angle, the liquid metal flow rate, and the diameter and material of the nozzle (electrically conducting/insulating). Hence, the experiments cover a parameter range of Hartmann numbers Ha, Reynolds numbers Re, and Weber numbers We within 0 < Ha < 440, 340 < Re < 4500, and 0.09 < We < 12.1. As major results we find that under the influence of the strong magnetic field, droplet rotation ceases and the droplets are stretched in the field direction. Moreover, we observe that the jet breakup into droplets (spheroidization) is suppressed, and in the case of electrically conducting nozzles and tilt, the jets are bent towards the field axis.