Abstract

Segregation during flow of granular materials is important from an industrial point of view. Considerable work has been done on granular segregation in heap flows by continuous pouring. We studied the flow and segregation of granular mixtures during heap formation in a quasi two-dimensional rectangular bin by intermittent pouring. The heap formed by repeatedly pouring a fixed mass of the mixture. Each feeding results in the formation of a layer of the mixture on the surface of the heap. The system is a simplified model for the feeding of raw materials to a blast furnace, which is widely used for the manufacture of iron and steel. Experiments were carried out to study the dynamics of granular materials during heap formation. The number density, area fraction and average velocity of small and big particles are plotted across the flowing depth with time. Results shows that larger particles are always on top flowing over small particles. During flow small particles easily percolate through the gaps between the large particles. A thin layer of small particles is also observed at the free surface. Here the system never reached a steady state as we are pouring the mixture intermittently and system is closed. The velocity increases initially and then decreases towards the end. The number density (i.e. area fraction) profile changes for small and big particles during flow. Image analysis is done to detect the position of each particle on the side wall. Each experiment is repeated six times to get average data.

Highlights

  • Granular materials segregate due to difference in their sizes [1,2,3,4,5,6]

  • The average velocity profile and area fraction for an equal % of small and big particle in the mixture within flowing layer at the center is shown in figure 4

  • The position having an total area upto 0.02 is shown in the graphs and total area fraction 0.5 is taken as the free surface

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Summary

Introduction

Granular materials segregate due to difference in their sizes [1,2,3,4,5,6]. Granular segregation on a heap has been studied earlier, in most of the cases feeding is continuous [10,11,12,13,14,15], flows on a heap by intermittent feeding are not available. We consider the segregation during heap formation in a quasi two dimensional rectangular bin for a mixture of different sized spherical particles having equal density by means of high speed video imaging. The objective is to study the dynamics of the segregation process. Forms an inclined chute for feeding the mixture. The setup is leveled properly to ensure that side walls are vertical and the base is horizontal

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