Abstract

The drilling of copper using a dual-pulse femtosecond laser with wavelength of 800 nm, pulse duration of 120 fs and a variable pulse separation time (0.1–150 ps) is investigated theoretically. A one-dimensional two-temperature model with temperature-dependent material properties is considered, including dynamic optical properties and the thermal-physical properties. Rapid phase change and phase explosion models are incorporated to simulate the material ablation process. Numerical results show that under the same total laser fluence of 4 J/cm2, a dual-pulse femtosecond laser with a pulse separation time of 30–150 ps can increase the ablation depth, compared to the single pulse. The optimum pulse separation time is 85 ps. It is also demonstrated that a dual pulse with a suitable pulse separation time for different laser fluences can enhance the ablation rate by about 1.6 times.

Highlights

  • Ultrashort lasers have been successfully demonstrated in drilling, cutting, surface structural modification and internal modification of transparent material because of their minimal heat-affected zone [1] and high peak power intensity [2]

  • This paper reports the numerical results of thermal ablation of copper foil by a single- and dual-pulse femtosecond laser for laser fluences of 3–8 J/cm2

  • It is found that a dual pulse with a total laser fluence of 4 J/cm2 and a pulse separation time around 85 ps can increase the amount of material ablated, as compared to a single pulse

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Summary

Introduction

Ultrashort (pico- or femto-second) lasers have been successfully demonstrated in drilling, cutting, surface structural modification and internal modification of transparent material because of their minimal heat-affected zone [1] and high peak power intensity [2]. Experiments with single- or multi-shot ablation or the drilling of metal under different laser parameters have been presented, e.g., laser fluence [7,8,9] and pulse duration [10,11,12]. Numerous experiments on the enhancement of metal drilling using a dual-pulse nanosecond laser have been presented [15,16,17]. The numerical results of the thermal response and andablation the ablation generated bydual-pulse the dual-pulse femtosecond laser under different separation the depthdepth generated by the femtosecond laser under different separation times times and laser fluences are presented and discussed .

Modeling
Results and Discussion
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