Abstract
Of this technique compared to the conventional deep drawing is that the circular cup can be carried out in single action press with limit In this paper a new mechanism for deep drawing was proposed to produce circular cup from thin plate without blank holder. In this technique the die assembly includes punch, die and die-punch. A 2D axisymmetric finite element model was built using DEFORM software. Effect of die geometry (half- cone angle) on maximum load, thickness distribution, strain distribution and effect of clearance ratio between punch and (die-punch) on the wrinkling of the cup were investigated. Three half-cone angles of die (15o, 30o and 45o) were used for forming sheet metal of brass (CuZn37) which had initial thickness of (1mm) at four clearance ratio (c/t) for die of 30o half-cone angle. Finite element model results showed good agreement with experimental results. Die of 30o half-cone angle with clearance ratio (c/t) of 0.9 gave the best product without wrinkling. The main advantage drawing ratio (LDR) of 1.86 and blank diameter to blank thickness ratio (d/t) < 86.
Sign-in/Register to access full text options 
Talk to us
Join us for a 30 min session where you can share your feedback and ask us any queries you have
Schedule a callMore From: International Journal of Engineering & Technology
Disclaimer: All third-party content on this website/platform is and will remain the property of their respective owners and is provided on "as is" basis without any warranties, express or implied. Use of third-party content does not indicate any affiliation, sponsorship with or endorsement by them. Any references to third-party content is to identify the corresponding services and shall be considered fair use under The CopyrightLaw.
