Abstract

Light induced three dimensional (3D) printing techniques generally use printable formulations that are based on acrylic monomers because of their fast reactivity, which is balanced with their good final properties. However, the possibility to enlarge the palette of 3D printable materials is a challenging target. In this work, hybrid printable formulations that are based on acrylic and epoxy resins are presented and their printability on DLP (Digital Light Processing) machines is demonstrated. Hexanediol diacrylate (HDDA) and an epoxy resin—3,4-Epoxycylohexylmethyl-3′,4′-epoxycyxlohexane carboxylate (CE)—in different ratios are used and the influence of a bridging agent, Glycidyl methacrylate (GMA), is also investigated. The reactivity of the different active species during irradiation is evaluated and the mechanical properties, including the impact toughness, the thermo-mechanical properties, and the volumetric shrinkage, are studied on printed samples.

Highlights

  • Three dimensional (3D) printing, which is known as additive manufacturing, is a fabrication process that enables the layer-by-layer construction of 3D objects from computer-aided design (CAD)

  • The basic difference between additive manufacturing (AM) and traditional manufacturing techniques, which are subtractive techniques, is that the final product is obtained by the union of multiple subunits instead of by removing material

  • The samples were coated on a silicon wafer

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Summary

Introduction

Three dimensional (3D) printing, which is known as additive manufacturing, is a fabrication process that enables the layer-by-layer construction of 3D objects from computer-aided design (CAD)data [1]. The basic difference between additive manufacturing (AM) and traditional manufacturing techniques, which are subtractive techniques, is that the final product is obtained by the union of multiple subunits instead of by removing material. This concept difference brings about a lower consumption of raw materials and the chance to produce artifacts with a complex shape [2]. The most important effort that is necessary to develop 3D printing, in terms of the industrial manufacturing technique, is to extend the available polymers, and in particular, to give the chance to process high performance materials [12,13,14]

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