Abstract

Abstract Batch planning is one integral part of all industrial heat treatment processes. Its main goal is the maximization of the number of components in the batch considering the components specifications. During batch planning the temperature distribution in the batch needs to be taken into account at any point and therefore plays the decisive role. So far, the calculation of the load is based on experience. This can lead to loss of quality or reduced productivity. As a result, an interactive batch planning system for plasma nitriding furnaces is being developed in a current research and development project. The planning system contains a radiation model, which calculates the temperature distribution in the batch, and a diffusion model, which allows to predict the nitriding results based on the calculated temperatures. Due to computation time requirements a simplification of the physical model, especially the radiation model, needs to be realized. The permissible simplifications are determined in a study on a complete numerical radiation model. This paper shows the concept of the batch planning system and the development of the complete numerical radiation model.

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