Abstract

In this paper, the development process of a deployable modular sandwich panelized system for rapid-assembly building construction is presented, and its structural performance under some different action effects is investigated. This system, which includes an innovative sandwich panel and its integrated connections, can be used as structural walls and floors in quickly-assembled postdisaster housing, as well as load-bearing panels for prefabricated modular construction and semipermanent buildings. Panels and connections are composed of a pneumatic fabric formwork, and two 3D high-density polyethylene (HDPE) sheets as the skins, filled with high-density rigid polyurethane (PU) foam as the core. HDPE sheets manufactured with a studded surface considerably enhance stress distribution, buckling performance, and delamination strength of the sandwich panel under various loading conditions. The load-carrying behavior of the system in accordance with some American Society for Testing and Materials (ASTM) standards is presented here. The results show the system satisfies the codes’ criteria regarding semipermanent housing.

Highlights

  • Natural disasters and emergencies can devastate the communities they hit, and the speed of a response can be crucially important

  • When a large number of houses have suffered damages and become unusable, causing a high number of homeless people, rapid housing-reconstruction programs play a decisive role in disaster recovery and providing temporary housing is a crucial step of these programs. On average, it can take 5 to 10 [1,2] years for communities to recover from the effects of a major seismic event, which highlights the severity of the disaster and the importance of rapidly assembled buildings as an effective postdisaster housing system

  • With regard to the literature, a wide range of studies on the foam-filled composite panels are on those made of PU foam-core [17]. The results of these studies indicate that the stiffness and strength of a majority of conventional foam-filled sandwich panels hardly meet the structural requirements for use in building floors or walls, at least for standard spans and loads, mainly due to different failure modes, such as delamination of the skins from the core, buckling or wrinkling of the compression skin, flatwise crushing of the core, or rupture of the tension skin

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Summary

Introduction

Natural disasters and emergencies can devastate the communities they hit, and the speed of a response can be crucially important. Mobile and rapidly assembled structures play a major role in postdisaster management through building temporary accommodation and shelters These types of structures are of primary importance in many military and civilian service applications and are widely used for rescue and maintenance services. With regard to the literature, a wide range of studies on the foam-filled composite panels are on those made of PU foam-core [17] The results of these studies indicate that the stiffness and strength of a majority of conventional foam-filled sandwich panels hardly meet the structural requirements for use in building floors or walls, at least for standard spans and loads, mainly due to different failure modes, such as delamination of the skins from the core, buckling or wrinkling of the compression skin, flatwise crushing of the core, or rupture of the tension skin. Is to investigate workproperties is to investigate structural propertiesthe of main the newly-developed sandwich some structural properties of the newly-developed sandwich system

Foam-Core
Mechanicaland andmanufacturing manufacturing properties thethe selected
Fabric Formwork
Edgewise and Flatwise Compressive Behavior
Flexural and Shear Behavior
Integrated Connections
Findings
Summary
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