Abstract

Plasma–solid interaction represents a major concern in many applications such as power-interruption and plasma–metal processing. Characterized by high-current density and voltage drop, the arc roots dissipate intensive heat to electrode vaporization, which participates in the ionization and, thereby, significantly alters the plasma properties and gas dynamics. Most of the arc root models feature approaches based on surface temperature or (temperature dependent) current density. Due to the complexity of conjugated heat transfer across arc roots involving three-phase interactions of plasma with liquid spots and solid electrodes, accurately determining the surface temperature distribution is extremely computationally demanding. Hence, models hitherto fail to quantitatively estimate neither the molten spot size nor the total amount of vaporization. In this work, we propose an arc root model featuring a hemispherical structure that correlates the molten spot size with the heat partition between conduction and vaporization to estimate the energy dissipation at arc roots and, thus, to trace the vaporization rate. Following local partial pressure adjusted Langmuir vaporization, we deduce an analytical solution of molten spot size for quasi-steady-state, which compares favorably with experiments. Specifically, the vaporization dominates over conduction for large molten spots as in the case of high-current arcs. However, for low-current arcs, the vaporization heat is trivial compared with conduction. Furthermore, we integrate this arc root model into a study case of arc plasma based on the magnetohydrodynamics method. The simulated arc voltage and arc displacement match with the experiment. This model is expected to find broad applications in power interruption and plasma etching.

Highlights

  • Interaction between arc plasma and electrodes has been long standing as one of the most challenging research hotspots as related to many basic scientific research studies and engineering applications, i.e., plasma torches,1 circuit breakers,2–4 and arc welding.5,6 The arc root, featuring high current density and voltage drop, erodes and vaporizes the electrodes, which limits the service life and functionality of plasma devices

  • We propose an arc root model, which takes the molten spot as a whole to consider the energy balance by featuring a hemispherical structure that correlates the molten spot size with the heat partition between conduction and vaporization to estimate the energy dissipation at arc roots and, to trace the vaporization rate

  • The vaporization rate influences the molten spot size and, further influences the total amount of scitation.org/journal/adv vaporization

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Summary

INTRODUCTION

Interaction between arc plasma and electrodes has been long standing as one of the most challenging research hotspots as related to many basic scientific research studies and engineering applications, i.e., plasma torches, circuit breakers, and arc welding. The arc root, featuring high current density and voltage drop, erodes and vaporizes the electrodes, which limits the service life and functionality of plasma devices. Comprehensive work has been conducted on the arc–electrode interactions including the erosion mode (vaporization mode or splash mode), microcrater formation, and the structure of electric potential as well as electrode vaporization induced species transport and energy exchange.14 Among all these studies, the coupled modeling of the arc-electrode with metal vaporization remains a great unsolved challenge. The proposed arc root model focuses on the estimation of the total amount of metal vaporization with first order accuracy and facilitates the study of its influence on arc dynamics, rather than specific processes such as the splash of the liquid droplet from the molten spot This model can be readily integrated with plasma bulk simulation treated at local thermal equilibrium (LTE) by MHD. This method is expected to advance the coupled modeling of arc dynamics with electrode vaporization

Experiment
Methodology
The energy balance at arc roots
Hemispherical structure for estimating the molten spot size
Numerical implementation
Thermodynamic and transport properties
MHD description
Treatment of the near-electrode layer
Integration of the arc root model into MHD simulation
RESULTS AND DISCUSSIONS
CONCLUSION
Full Text
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