Development of a high-efficiency and long-life 500W class H-Darrieus-type vertical axis wind turbine (VAWT) system using skin-spar-foam sandwich composite structure

Abstract

Abstract Since the focus on the energy crisis and environmental issues due to excessive fossil fuel consumption, wind power has been considered as an important renewable energy source. Recently, several megawatt-class large-scale wind turbine systems have been developed in some countries. Even though the large-scale wind turbine can effectively produce electrical power, the small-scale wind turbine has been continuously developed due to some advantages; for instance, it can be easily built at a low cost without any limitation of location, i.e., even in the city. In case of small-scale wind turbines, the vertical axis wind turbine (VAWT) is used in the city despite having a lower efficiency than the horizontal axis wind turbine. Furthermore, most small-scale wind turbine systems have been designed at the rated wind speed of around 12 m/s. This aim of this work is to design a high-efficiency 500W class composite VAWT blade that is applicable to relatively low-speed regions. With regard to the aerodynamic design of the blade, parametric studies are carried out to decide an optimal aerodynamic configuration. The aerodynamic efficiency and performance of the designed VAWT is confirmed by computational fluid dynamics analysis. The structural design is performed by the load case study, initial sizing using the netting rule and the rule of mixture, structural analysis using finite element method (FEM), fatigue life estimation and structural test. The prototype blade is manufactured by hand lay-up and the matched die molding. The experimental structural test results are compared with the FEM analysis results. Finally, to evaluate the prototype VAWT including designed blades, the performance test is performed using a truck to simulate various ranges of wind speeds and some measuring equipment. According to the performance evaluation result, the estimated performance agrees well with the experimental test results in all operating ranges.