Design, simulation, and experimental validation ofa segmented beam-shaping integrator mirror.

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Achieving uniform intensity distribution is essential for various laser applications such as material processing. This paper presents the design, simulation, and experimental validation of a segmented beam-shaping integrator mirror aimed at transforming an incident laser beam into a uniform line-shaped spot. The mirror surface is composed of multiple connected parabolic segments. A geometric optics computational method, implemented using Python code, was developed to determine the unique parameters and boundaries for each segment, based on input specifications including the working distance (f), the input aperture size (D), the target spot size (d), and the number of segments (s). For a design case with D=49.5mm, f=350mm, d=20mm, and s=7, the segment parameters were calculated. The calculated design was modeled in SolidWorks, and its performance was simulated using Zemax ray tracing, predicting a shaped spot closely matching the 20mm target size in the segmented direction and an expected size (approx. 1.4mm) in the orthogonal direction. Experimental validation was conducted using a 4kW fiber laser equipped with a fiber core diameter of 400µm and a numerical aperture of 0.15, along with a collimating lens with a 100mm focal length. The measured spot size at the target plane was 20.39mm×1.41mm (1/e2 width), showing excellent agreement with both the design specification and the simulation results. This work successfully demonstrates the effectiveness of the integrator mirror design method and fabrication process for creating high-performance beam-shaping integrator optics for high-power laser systems.

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Measurements of in-air spot size of pencil proton beam for various air gaps in conjunction with a range shifter on a ProteusPLUS PBS dedicated machine and comparison to the proton dose calculation algorithms.
  • Jun 20, 2019
  • Australasian Physical & Engineering Sciences in Medicine
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The purpose of this study is to (i) investigate the impact of various air gaps in conjunction with a range shifterof 7.5cm water-equivalent-thickness(WET) on in-air spot size of a pencil proton beam at the isocenter and off-axis points, and (ii) comparethe treatment planning system (TPS) calculated spot sizes against the measured spot sizes. A scintillation detector has been utilized to measure the in-air spot sizes at the isocenter. The air gap was varied from 0 to 35cm at an increment of 5cm. For each air gap, a single spot pencil proton beam of various energies (110-225 MeV) was delivered to the scintillation detector. By mimicking the experimental setup in RayStation TPS, proton dose calculations were performed using pencil beam (RS-PB) and Monte Carlo (RS-MC) dose calculation algorithms. The calculated spot sizes (RS-PB and RS-MC) were then compared against the measured spot sizes. For a comparative purpose, the spot sizes of each measured energy for different air gaps of (5-35cm) were compared against that of 0cm air gap. The results of the 5cm air gap showed an increase in spot size by ≤ 0.6mm for all energies. For the largest air gap (35cm) in the current study, the spot size increased by 3.0mm for the highest energy (225MeV) and by 9.2mm for the lowest energy (110MeV). For the 0cm air gap, the agreement between the TPS-calculated (RS-PB and RS-MC) and measured spot sizes were within ± 0.1mm. For the 35cm air gap, the RS-PB overpredicted spot sizes by 0.3-0.8mm, whereas the RS-MC computed spot sizes were within ± 0.3mm of measured spot sizes. In conclusion,spot size increment is dependent on the energy and air gap. The increase in spot size was more pronounced at lower energies ( < 150MeV) for all air gaps. The comparison between the TPS calculated and measured spot sizes showed that the RS-MC is more accurate (within ± 0.3mm), whereas the RS-PB overpredicted (up to 0.8mm) the spot sizes when a range shifter (7.5cm WET) and large air gaps are encountered in the proton beam path.

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&lt;title&gt;Applications of single-mode fiber lasers to novel microwelding&lt;/title&gt;
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Image distortions during the propagation of optical beam in the turbulent atmosphere are provoked. Exposure time has effect on the space distribution characteristics of light image in the focal-plane CCD or CMOS sensor. The effect of exposure time on the spot size and shape is analyzed both theoretically and experimentally. The expression of spot size variable with exposure time has been developed from the angle-of-arrival fluctuation by the longitudinal and transverse components. In an optical free-space laser transmission experiment over a three-month period, measurements of spot size at variable exposure times are shown. Theoretical and experimental results illuminate the important point that the effect of exposure time must be considered for the optical design. The results show that the spot size decreases with exposure time increasing. A rapid decrease is showed in the spot size for short exposure times up to about 20msec.

  • Conference Article
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&lt;title&gt;Spot-size measurements of a focused cw Nd:YAG laser&lt;/title&gt;
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The minimum spotsize, beam quality or M{sup 2}, and Strehl ratio of a focused laser beam provide different measures of the performance of the laser/optic system. Focusing lenses typically used to provide irradiances sufficient to cause melting and/or vaporization of metals or ceramics typically exhibit considerable spherical aberration, and thus limit the minimum spotsize attainable for a given lens at a specific laser power. The purpose of this work is to quantify the increase in the minimum spotsize and decrease in Strehl ratio of a focused materials processing CW Nd:YAG laser caused by laser cavity heating and spherical aberration introduced by the focusing lens. Minimum spotsize was determined by making several measurements of spotsize along the propagation direction using a scanning aperture system, and fitting the data to the laser propagation equation. These measurements were performed for 6 plano-convex lenses of different focal lengths, using laser powers ranging from 500 to 1500 watts. A nonlinear variation of spotsize with laser power and with focal length was observed for the lenses and power levels tested.

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