Design and Optimization of Thermal Vacuum Sensor Test System Based on Thermoelectric Cooling

Abstract

The performance of critical components in a sensor testing system may be compromised in a thermal vacuum environment as a result of the impact of extreme temperatures. Moreover, the precision of the angle measurement may be influenced by the thermal deformation effect. This paper presents a simulated analysis of the temperature regulation impact of the thermoelectric cooler (TEC) and outlines the design and optimization process of a sensor test chamber that can function within a consistent temperature range. The mathematical model of TEC is utilized to suggest a design choice, taking into account the aforementioned model, in a temperature-controlled environment with thermal vacuum circumstances. Moreover, the orthogonal test method is employed in combination with the FloEFD finite element analysis to validate the effectiveness of temperature control. In addition, the parameters of the radiation radiator are tuned and designed. Therefore, the temperature range difference inside the test system decreased by 20%. The thermoelectric temperature control system’s steady-state model is investigated using the PSpice simulation, based on the equivalent circuit theory. The discovered conclusions establish a theoretical foundation for improving the efficiency of temperature regulation. The design concepts presented in this work, particularly the optimization technique for radiation radiators in aerospace test equipment using thermoelectric cooling temperature control research and development, hold promise for practical implementation.