Design and multi-objective optimization of hybrid process of membrane separation and electrochemical hydrogen pump for hydrogen production from biogas

Abstract

A new hybrid process for hydrogen (H2) production that including membrane separation, electrochemical hydrogen pump (EHP) and steam methane reforming (SMR) was proposed. Firstly, the combination of two different membranes (PEO-CA) is applied to upgrade the biogas and capture CO2. Secondly, to avoid the toxic effect of CO on the EHP catalyst and, more importantly, to improve the H2 purity, the reforming reaction module is supplemented with water gas shift after the SMR. Finally, EHP is used to achieve high purity hydrogen. Simultaneously, the heat and power integration are considered to improve system efficiency. Sensitivity analysis, maximal information coefficient method and response surface methodology are applied to establish the correlation between objectives and parameters. Then, the second generation multi-objective non-dominated genetic algorithm (NSGA-II) is utilized to achieve minimum levelized cost of hydrogen (LCoH) and carbon emission per unit of hydrogen (ECO2). The optimized LCoH is 2.72 $/kgH2, and the ECO2 is 3.24 kgCO2e. Multi-stage membrane carbon capture process enhances CH4 conversion in SMR. The application of EHP reduces energy consumption and enhances hydrogen yield compared to PSA. The innovative use of membrane is hybridized with EHP to achieve the system intensification. The new hybrid process has a significant advantage in terms of ECO2 (37.45% reduction), although the price is higher compared to conventional biogas-to-hydrogen processes. Thus the new process is a promising low-carbon hydrogen production process from biogas.