Counter-rotating synchronization theory and experiment of tri-rotor actuated with dual-frequency considering adaptive global sliding mode control strategy

Abstract

In petroleum drilling engineering, self-synchronous vibration screen with single-frequency actuation is difficult to implement the scheduled synchronous behavior caused by its invariance and instability of dynamic characteristics, which usually leads to reduction of the production efficiency. Hence, to solve the problem mentioned above, a dual-frequency counter-rotating synchronization control method among three exciters is presented by combining adjacent cross-coupling control (ACCC) structure with global sliding mode control (GSMC) theory. Firstly, motion differential equation of the vibration system in each direction is derived according to mathematical model of the tri-rotor vibration machine. Secondly, considering exponential reaching law and adaptive control algorithm, the adjacent cross-coupling controller and the vector controller of each induction motor are investigated to achieve the stable zero phase difference synchronization between double-frequency rotors. Subsequently, Runge-Kutta method is introduced to establish the electromechanical coupling control model and prove validity of the control theory. Meanwhile, it is also discussed that the rotors cannot obtain an ideal self-synchronization state since velocity of high-frequency motor is not strictly equal to twice that of low-frequency motor. Finally, based on the experimental test scheme, an experimental prototype related to controlled multi-rotor synchronization vibration system is designed independently, which further verifies the validity of theory and computer simulation. Research shows that the desirable synchronous state of the vibration system can be accurately controlled via the designed control strategy, and the control system can implement diversity of the dynamical characteristics, due to the existence of strong robustness.