Contrastive analysis of cooling performance between a high-level water collecting cooling tower and a typical cooling tower

Abstract

A three-dimensional (3D) numerical model is established and validated for cooling performance optimization between a high-level water collecting natural draft wet cooling tower (HNDWCT) and a usual natural draft wet cooling tower (UNDWCT) under the actual operation condition at Wanzhou power plant, Chongqing, China. User defined functions (UDFs) of source terms are composed and loaded into the spray, fill and rain zones. Considering the conditions of impact on three kinds of corrugated fills (Double-oblique wave, Two-way wave and S wave) and four kinds of fill height (1.25 m, 1.5 m, 1.75 m and 2 m), numerical simulation of cooling performance are analysed. The results demonstrate that the S wave has the highest cooling efficiency in three fills for both towers, indicating that fill characteristics are crucial to cooling performance. Moreover, the cooling performance of the HNDWCT is far superior to that of the UNDWCT with fill height increases of 1.75 m and above, because the air mass flow rate in the fill zone of the HNDWCT improves more than that in the UNDWCT, as a result of the rain zone resistance declining sharply for the HNDWCT. In addition, the mass and heat transfer capacity of the HNDWCT is better in the tower centre zone than in the outer zone near the tower wall under a uniform fill layout. This behaviour is inverted for the UNDWCT, perhaps because the high-level collection devices play the role of flow guiding in the inner zone. Therefore, when non-uniform fill layout optimization is applied to the HNDWCT, the inner zone increases in height from 1.75 m to 2 m, the outer zone reduces in height from 1.75 m to 1.5 m, and the outlet water temperature declines approximately 0.4 K compared to that of the uniform layout.