Abstract

Using modern computer programming resources, a computer code has been developed in the MatLAB programming environment, which allows the use of the McCabe-Thiele and Ponchon-Savarit methods for SHORT-CUT distillation design. The McCabe-Thiele and Ponchon-Savarit methods are easy to apply, are not time consuming, and allow the easy visualization of the interrelationships among variables. In order to describe all the programming steps of these methods, a combination of different types of MatLAB functions has been used. The optimum reflux ratio is determined by using volume criteria, whichallows minimizing the volume of the distillation column and thereby reducing the total cost of a distillation unit. To evaluate the accuracy of the results, a comparison between the results produced by graphical methods and those calculated by other SHORT-CUT methods and rigorous calculations has been carried out. To perform this, the ChemCAD 7.1.5 simulator has been used. The SHORT-CUT distillation module in this simulator uses the Fenske-Underwood-Gilliland (FUG) method. For rigorous estimation, the SCDS multi-stage vapor-liquid equilibrium module in ChemCAD software environment has been used. SCDS is a rigorous multi-stage vapor-liquid equilibrium module which simulates any single column calculation including distillation columns, absorbers, reboiler and strippers. The results produced by graphical methods are closer to the rigorous-calculation results than to the FUG SHORT-CUT method ones, with respect both to the reflux ratio and to the bottom and top light-key mass fraction.

Highlights

  • Before the advent of the modern digital computer, various "SHORT-CUT" methods had been developed to simplify the task of designing multicomponent distillation columns

  • Thereby, the reflux ratio corresponding to M (r) represents the optimum reflux ratio )*+, which allows minimizing the volume of the column and thereby reducing the total cost of a distillation unit

  • The MatLAB code provides an opportunity to set the number of working reflux ratios )

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Summary

Introduction

Before the advent of the modern digital computer, various "SHORT-CUT" methods had been developed to simplify the task of designing multicomponent distillation columns. The first ones are based on the performance of operating columns and on results of rigorous designs. Typical examples of these methods are the Gilliland's [4] and the Erbar-Maddox correlations [5]. The other methods are based on the simplification of the rigorous stage-by-stage procedures in order to enable the calculations to be done by using hand calculators or graphically. Typical examples of this approach are the McCabe-Thiele [6] and the Ponchon-Savarit methods [7, 8]

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