Competition of phase dissolution and crystallization in poly(ε-caprolactone)/poly(styrene-co-acrylonitrile) blend

Abstract

Blend of poly(ε-caprolactone) (PCL) and poly(styrene-co-acrylonitrile) (SAN) containing 27.5 wt% of acrylonitrile was studied. The PCL/SAN blend having LCST (lower critical solution temperature) phase boundary above the melting point T m of PCL offered an excellent opportunity to investigate the competition of liquid–solid phase transition (crystallization) and liquid–liquid phase transition (phase dissolution). A blend with the critical composition (80/20 PCL/SAN) underwent a temperature-jump above LCST to proceed spinodal decomposition, yielding a regularly phase-separated structure (SD structure). Then, it was quenched to the temperatures below T m at which both the crystallization and the phase dissolution could occur. By transmission electron microscopy it was found that during isothermal annealing after quenching to high temperatures close to T m (e.g. 51 °C), the SD structure gradually disappeared, and then the crystallization started from a single-phase mixture to yield normal crystalline structure similar to that of a neat crystalline polymer. At lower temperatures (e.g. 40 °C), crystallization quickly occurred and the SD structure was preserved, implying that the crystallization prevailed over the dissolution yielding a bi-continuous structure consisting of amorphous (SAN-rich) and crystalline (PCL-rich) regions. At intermediate temperatures (e.g. 45 °C), the phase dissolution competed with the crystallization, resulting in a bi-continuous structure with longer periodic distance and a broad boundary having a gradient in composition of amorphous region between PCL crystal lamellae. Light-scattering analysis quantitatively revealed a competition of the crystallization and the phase dissolution in terms of the crystallization rate (from H v scattering) and the apparent diffusion coefficient for dissolution (from V v scattering).