Comparative analysis for pyrolysis of sewage sludge in tube reactor heated by electromagnetic induction and electrical resistance furnace

Abstract

A comparative study was conducted on the pyrolysis of sewage sludge in tube reactors heated by electromagnetic induction (EMI) and conventional electrical resistance furnace (ERF). A minimal effect of pyrolysis temperature and initial moisture content on the distribution of pyrolytic products was obtained. Compared with the counterpart from ERF pyrolysis, the bio-char from EMI pyrolysis exhibited less ash content (46.38 wt%) and higher organic matter content (53.62 wt%). SEM and FTIR test showed similar microstructure characterizations in the two bio-chars. The specific area of bio-char from EMI pyrolysis was 8.6 m2/g. EMI pyrolysis increased the total content of aliphatic/aromatics in the bio-oil from 10.8 wt% to 15.6 wt% and the hydrogen/carbon monoxide in the bio-gas from 33.8 vol% to 41.1 vol% because of possible cracking and reforming reactions. Increased sulfur content in the bio-oil and decreased hazard gas content (such as hydrogen sulfide and sulfur dioxide) in the bio-gas were obtained during EMI pyrolysis. The actual energy consumption for EMI and ERF pyrolysis were 4.62 MJ/kg and 6.65 MJ/kg. Increasing the feedstock content would reduce the energy consumption unit energy consumption. Less system energy loss during EMI pyrolysis might explain the higher energy recovery from EMI pyrolysis than that from ERF. Despite some disadvantages, EMI pyrolysis shows potential in real-plant applications.