Combustion performance of eccentrically rotated flames

Abstract

Experimental/computational work highlighted the combustion performance with eccentric blockage rotation in the reactive flow passage to augment the turbulence production rates in the flame for acquiring high power to weight ratios and effective heat transfer in industrial applications. The temporal/spatial velocity gradients stimulated around the reactive stream boundaries enhanced the turbulence development in both premixed and non-premixed flames. The eccentric shapes included circular, elliptical, squared and triangular shafts as well as a triple/straight blade rotor. The design was further developed to incorporate simultaneous rotation of the eccentric blockage around its axis via a planetary gear assembly to duplicate the vortical structure. While the premixed flames responded to such cyclic action by having a mixture velocity of 16.8 m/s, the non-premixed flames acquired an increase of 341% in the largest eddy size and a flame length reduction by 42%. Increasing the Strouhal number to 0.94 and the swirl ratio to 0.78 increased the turbulent kinetic energy to 9.1 m2/s2. By controlling the drag coefficient and wake vorticity for the solid shapes, the triangular rotor enhanced the combustor outward heat flux to exhibit a heater efficiency of 36.8% in the premixed flame mode and reduced the HC and CO emissions, respectively, to 0.1% and 513 ppm for non-premixed flames. Decreasing the reactive stream cross-section favorably increased the flow shearing effects, while the elliptical shape showed the highest sensitivity to axes’ orientation with respect to the direction of rotation. Due to the reduction in peak temperatures via increasing the turbulence intensity and heat transfer rate from the flame, the NO x exhaust concentrations decreased to a minimum value around 10 ppm. The combustion efficiency of diffusion flames was optimized with the fuel port central positioning in the burner, where the planetary gear design provided a turbulence intensity of 13.7% by the triple blade rotor.