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Combustion characteristics of selected Indian coals in tangential-fired boiler

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ABSTRACT This work deals with combustion characteristics of four different coals along with reheater tube overheating studies in tangential fired boiler. Coals were characterized by proximate analysis, ultimate analysis, gross calorific value and ash’s analysis. Combustion characterization was evaluated by thermogravimetric analysis followed by analysis of different characteristics parameters at different heating rates. Analysis implies that combustion characteristics are inferior for that coal which has a high FC/VM ratio and low volatile matter. Kinetic analysis implies that coal D requires maximum activation energy (114.38 kJ/mol) compared to other coals. Thermodynamic analysis suggested that the combustion of coal D requires higher endothermic and decomposition energy compared to other coals. The drop test was carried out for each coal in tangential-fired boiler (525 MW). Analysis reveals that both higher FC/VM ratio and burner elevation are responsible for improper combustion, and are greatly influencing reheater tube failure behavior. Coal D has higher overheating cases (106) of reheater tubes for +41° elevation of burners while zero overheating cases on firing of coal A (+21°), coal B (+23°) and coal C (+27°). Results signified that high CO and NOx emissions are also prominent causes for overheating of reheater tubes.

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Coal is a hydrocarbon fuel consisting of a mixture of substances containing carbon, hydrogen, oxygen, and containing less sulfur and nitrogen. Utilization of coal as fuel, especially in large scale causes methane gas emissions that can increase the impact of global warming, causing a decrease in environmental quality. Methane gas emissions in coal combustion are influenced by coal proximate and ultimate analysis. Proximate analysis includes moisture content, volatile matter, and fixed carbon, while ultimate analysis is carbon, hydrogen and oxygen. This study aims to determine the analysis of the effect of proximate, ultimate, and caloric value of methane emissions in coal combustion. This research is experimental, using quantitative method with descriptive and associative approach. The effect of proximate analysis, the lower the calorific value, the higher content moisture, the time and duration of coal combustion will be longer. Coal 5674 cal / gr, burning time 65 minutes, combustion length 39 minutes, moisture content 14.85%, coal 5747 cal / gr, burning time 60 minutes, duration of burning 31 minutes, moisture content 14.71%, coal 5617 cal / gr, burning time 49 minutes, combustion length 28 minutes, moisture content 12.17%, while coal 6992 cal / gr combustion time 38 minutes, combustion time only 4 minutes, and mosisture content 3.53%. Volatile matter in coal will affect the incubation period, the higher the volatile matter of the incubation period the faster. Coal 5617 cal / g incubation period 21 minutes, volatile matter 39.20%, coal 5674 cal / gr incubation period 26 minutes, volatile matter 38.39%, coal 5747 cal / gr, incubation period 29 minutes, volatile matter 39,30 %. For coal 6992 cal / gr incubation period 34 minutes, volatile matter 18.13%. The effect of ultimate analysis, the higher the carbon content, the higher the fixed carbon content, and the lower the hydrogen, the higher the calorific value of the coal and the less methane gas emissions. While the higher the oxygen content, the more burned the coal will be, the faster the incubation time and the longer burning time, so that the emissions of methane gas out into the atmosphere will be more and more.

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Adaptive Neuro-Fuzzy Inference System Prediction of Calorific Value Based on the Analysis of U.S. Coals
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Coal is a chemically and physically heterogeneous and combustible substance that consists of both organic and inorganic compounds. It currently is a major energy source worldwide, especially among many developing countries, and will continue to be so for many years (Miller, 2005).The chemical analysis of coal includes proximate and ultimate analyses. The proximate analysis gives the relative amounts of moisture, volatile matter, and ash, as well as the fixed carbon content of the coal. The ultimate or elemental analysis gives the amounts of carbon, hydrogen, nitrogen, sulfur, and oxygen in the coal (Miller, 2005). The measure of the amount of energy that a given quantity of coal will produce when burned is kown as calorific value or heating value. Heating value is a rank parameter and a complex function of the elemental composition of the coal, but it is also dependent on the maceral and mineral composition (Hower and Eble, 1996). It can be determined experimentally using a calorimeter. Many equations have been developed for the estimation of gross calorific value (GCV) based on proximate analysis and/or ultimate analysis (Mason and Gandhi, 1983; Mesroghli et al., 2009; Given et al., 1986; Parikh et al., 2005; Custer, 1951; Spooner, 1951; Mazumdar, 1954; Channiwala and Parikh, 2002; Majumder et al., 2008). Regression analyses and data for 775 U.S. coal samples (with less than 30% dry ash) were used by Mason and Gandhi (1983) to develop an empirical equation that estimates the calorific value (CV) of coal based on its C, H, S, and ash contents (all on dry basis). Their empirical equation, expressed in SI units, is:

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Physical properties and chemical properties of coal and mangrove wood (rhizophora macronata lamck) was determined by using proximate, ultimate, and calorific analysis. Proximate analysis is used to determine moisture, ash, volatile matter and fixed carbon. The ultimate analysis is the important chemical elements in biomass; use to determine carbon and sulfur content. The calorific value of coal and mangrove wood was conducted by using bomb calorimeter method. The aims in this study is to determine physical and chemical characteristics of coal from Kaltim Prima Coal Company (East Kalimantan Province), Sinjai coal and also mangrove wood from Sinjai (South Sulawesi Province). Result of chemical composition and physical characteristic (proximate, ultimate analysis and calorific value of coal and mangrove wood were as follow: coal from Kaltim Prima Coal were moisture: 16.11%, ash: 3.77%, volatile matter: 43.10%, fixed carbon: 37.01%, carbon content: 44.86%, sulfur content: 0.130% and calorific value: 4160.93 cal/gram. Sinjai coal: moisture content: 10.09%, ash: 52.41%, volatile matter: 23.54%, fixed carbon: 13.96%, carbon content: 24.37%, sulfur content: 0.272% and calorific value: 3941.21 cal/gram. Mangrove wood charcoal from Sinjai: moisture: 5.58%, ash: 6.34%, volatile matter: 19.30%, fixed carbon: 68.78%, carbon: 51.82% sulfur: 0.029%, and calorific value: 3800.1 cal/gram. After the pyrolysis process, mangrove wood produces a high enough calorific value which increases the calorific value, to: 5404.04 cal/gram. Based on the physical and chemical characteristics in this study shows mangrove wood have high potential to be used as an alternative fuel which was effective for household and industrial purposes.

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Effect of different syngas compositions on the combustion characteristics and emission of a model combustor
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There were contradictory results about the effect of particle size on coal combustion during thermogravimetric (TG) experiments in previous reported papers. For the ascertainment of the actual role of particle size, three samples of group A coal from Huainan Mining area with a range of 60–100 mesh, 100–200 mesh, and less than 200 mesh, respectively, were prepared. They were characterized by proximate analysis, ultimate analysis, and TG experiments with different heating rates (5, 10, 20, and 40°C/min). The proximate and ultimate analyses indicated that group A coal has a characteristic with ultra-low content of moisture, extremely low content of ash, medium-high content of volatiles, and special low content of total sulfur. TG results showed that the whole combustion process of group A coal can be divided into four typical stages and includes seven characteristic temperatures. Based on TG results, the kinetic parameter of the combustion reaction was analyzed using Coast-Rdefern and Flynn-Wall-Ozawa methods. It showed that the group A coal is belonged to the easy spontaneous combustion coal seam, and the tendency of spontaneous combustion increases with a decrease in particle size in the whole range.

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  • Research Article
  • Cite Count Icon 19
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Proximate analysis, backwards stepwise regression between gross calorific value, ultimate and chemical analysis of wood
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Combustion Dynamics Diagnostics and Mitigation on a Prototype Gas Turbine Combustor
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Combustion dynamics have detrimental effects on hardware durability as well as combustor performance and emissions. This paper presents a detailed study on the impact of combustion dynamics on NOx and CO emissions generated from a prototype gas turbine combustor operating at a pressure of 180 psia (12.2 bars) with a pre-heat temperature of 720 F (655.3 K) (E-class machine operating conditions). Two unstable modes are discussed. The first is an intermittent mode, at 750 Hz, that emerges at flame temperatures near 2900°F (1866.5 K), resulting in high NOx and CO emissions. With increasing fuel flow, NOx and CO emissions continue to increase until the flame temperature reaches approximately 3250°F (2061 K), at which point the second acoustic mode begins to dominate. Flame images indicate that the intermittent mode is associated with flame motion which induces the high NOx and CO emissions. The second mode is also a 750 Hz, but of constant amplitude (no intermittency). Operation in this second 750 Hz mode results in significantly reduced NOx and CO emissions. At pressures higher than 180 psia (12.2 bars), the intermittent mode intensifies, leading to flashback at flame temperatures above 2850°F (1839 K). In order to mitigate the intermittent mode, a second configuration of the combustor included an exit area restriction. The exit area restriction eliminated the intermittent mode, resulting in stable operation and low emissions over a temperature range of 2700–3200°F (1755–2033 K). A comparison of the NOx emissions, as function of flame temperature, with previous published data for perfectly premixed indicates that, while the low amplitude 750 Hz oscillations have little effect, the intermittent mode significantly increases emissions. Mode shape analysis shows that the 750 Hz instability corresponds to the 1/4 wave axial mode. In the current research a ceramic liner is used while the previous published data was collected with a quartz liner. Typically, quartz is avoided due to reductions in effective flame temperature by radiation losses. Experiments showed that NOx emissions were not affected by the combustor liner type. This agreement between the quartz and ceramic liners data indicates limited effect from the radiation heat losses on NOx emissions.

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