Combined distiller waste utilisation and combustion gases desulphurisation method: The case study of soda-ash industry

Abstract

In this paper, a concept of technology that can be helpful for lowering the negative influence of the synthetic (based on the Solvay process) soda ash plant on the natural environment is presented. We describe the desulphurisation of combustion gases from the factory's power plant, which is based on their absorption in the overflow of distiller waste. The excess of lime milk, which is added in the process of ammonia regeneration from filter liquor, results in a strong alkalinity of distiller waste. The high pH of distiller waste favours absorption of acidic combustion gases. The laboratory-scale tests showed about 80% efficiency of the desulphurisation process. The suspension samples we obtained consist mainly of CaCO 3. We suggest using the obtained solid phase as an adsorbent-insert in Fluidised Bed Combustion technology (FBC). Based on raw material prices, production costs, and average sell prices of the product, economic analysis of innovation was executed. Profits from employing the method presented come mainly from reduction of environmental fees. The sensitivity analysis of cost showed that the application of the desulphurisation process causes cost reduction in soda-ash production accounting for € 150 thousand per year (excluding depreciation) in Poland, and € 11,700 thousand per year (excluding depreciation) in Sweden. It has been found that the latter value is similar to the positive environmental impact of this innovation expressed in monetary units (€ 10,350 thousand per year, excluding depreciation).