Coaxial direct writing of ultra-strong supercapacitors with braided continuous carbon fiber based electrodes

Abstract

Supercapacitors produced based on 3D printing technology greatly expand the range of materials and geometric complexity. However, the production of fiber-based supercapacitors typicallyrequires subsequent steps. For the first time, we report a coaxial direct writing technique that enables the one-step fabrication of braided flexible solid-state supercapacitors. Continuous carbon fiber is used as a flexible substrate. α-manganese dioxide nanowires and activated carbon are used as active materials. The entire electrode assembly is coated with solid-state electrolyte and then braided. Through coaxial direct writing technology, the braided electrodes and sealings can be extruded by a coaxial nozzle to continuously print free-form ultra-strong supercapacitors with a tensile strength of the braided electrodes up to 636 MPa. Electrochemical measurement results show that the printed capacitor exhibits an excellent specific capacitance, and it still maintains a capacitance retention of 90.1% after 1000 cycles. The supercapacitor exhibits nearly identical electrochemical capacitive characteristics at various bent angles. This work paves the way for integrating enhanced durability and adaptability into next-generation wearable and portable electronic systems.