Classical and Neural Network–Based Approach of Model Predictive Control for Binary Continuous Distillation Column

Abstract

Abstract The objective of present research work is to develop a neural network–based model predictive control scheme (NN-MPC) for distillation column. To fulfill this objective, an existing laboratory setup of continuous binary-type distillation column (BDC) is used. An equation-based model that uses the fundamental physical and chemical laws along with valid normal assumptions is validated for this experimental setup. Model predictive control (MPC) is one of the main process control techniques explored in the recent past for various chemical engineering applications; therefore, the conventional MPC scheme and the proposed NN-MPC scheme are applied on the equation-based model to control the methanol composition. In NN-MPC scheme, a three-layer feedforward neural network model has been developed and is used to predict the methanol composition over a prediction horizon using the MPC algorithm for searching the optimal control moves. The training data is acquired by the simulation of the equation-based model under the variation of manipulated variables in the defined range. Two cases have been considered, one is for set point tracking and another is for feed flow disturbance rejection. The performance of the control schemes is compared on the basis of performance parameters namely overshoot and settling time. NN-MPC and MPC schemes are also compared with conventional PID controller. The results show the improvement in settling time with NN-MPC scheme as compared to MPC and conventional PID controller for both the cases.