Abstract
The aim of this work is to investigate the effects of Al on the microstructure formation and oxidation behavior of MoSi2 coating on Nb-Si based alloy by slurry sintering. The results indicate that the addition of a small amount of Al has little effect on the formation of MoSi2 coating. The phase constituent and structure of the inter-diffusion zone (IDZ) at the interface change significantly with the increase of Al content. The Al2O3 formed during the coating preparation process can hinder the diffusion of Si and Fe, thus suppressing formation of Mo5Si3 and Nb4Fe3Si5 layers in IDZ of the coatings with higher Al, but instead forming Fe-rich (Ti,Nb)5Si4 layer and (Nb,X)5Si3 layer. The higher amount of Al2O3 will increase the sintering resistance between the Mo and Si, resulting in a high porosity of the MoSi2 coating. By comparison, the 0.1Al coating exhibits the best oxidation resistance at 1250 °C. The preferential oxidation of Al promotes the formation of SiO2, which is conducive to the rapid filling of pores in the lower part of MoSi2 coating, forming a dense mixed layer of MoSi2+Mo5Si3+SiO2. However, adding a higher content of Al reduces the oxidation resistance of the coating.
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