Abstract

Fine and thin grinding of meat to transform it into a homogeneous mass in sausage making was investigated. It is shown that meat raw materials with the same chemical composition but different degrees of grinding have different structural and mechanical characteristics that directly affect the quality of ground meat and the yield of finished products. The processes of thin grinding lead to high cutting speeds, which causes the raw materials temperature increase, denaturalization of proteins, change in the water-binding capacity and structural and mechanical properties of ground meat. The physicochemical properties of meat proteins were studied and the relationship between the physicochemical characteristics of ground meat, their effect on SMC, RP of ground meat in the meat grinding for boiled sausage products were determined, which made it possible to determine the optimum grinding duration, taking into account the cutting ability of cutters of different capacities. To this end, ground meat with different ratios of beef, pork and fatback, as well as production formulas for sausage products were used. It is shown that the degree of meat grinding affects the structure of muscle fibers, fat and connective tissues, protein solubility, strength, structure and moisture content of ground meat, which is crucial for obtaining high-quality sausages. It is proved that with increasing meat grinding duration above a certain extreme, the solubility of protein fractions decreases, structural and mechanical characteristics deteriorate, the moisture-binding capacity of ground meat decreases, which depends on the state of myofibrillar proteins forming a coagulation structure. The optimum grinding duration for a doctor’s sausage is 13 min at a humidity of WH=0.673 with the subsequent maximum yield and depends on the chemical composition of raw materials, formulation of sausage products, and type of grinding equipment. Changes in rheological characteristics, water-binding capacity and number of proteins that pass into the liquid phase of ground meat, correlate with each other. The influence of the grinding degree on the microstructure of ground meat from various meat tissues and their combinations was evaluated for the creation of meat grinding control devices and automation of the process.

Highlights

  • Grinding is the process of separation of raw meat under the mechanical action of cutting tools with the formation of new surfaces

  • When analyzing the results of the experiments, it is possible to draw a clear conclusion that all the parameters studied (USS, plastic viscosity (PV), V, P0) have extrema that are characteristic of a certain duration of grinding

  • Studies of changes in the solubility of protein fractions of ground meat (50 % beef, 30 % pork and 20 % fatback) at different moisture content showed that the maximum number of proteins that passed from cellular structures to the continuous phase (81 % meoplasm proteins, or 78 % myofibril proteins of the total content) was in ground meat with a moisture content of 2.0

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Summary

Introduction

Grinding is the process of separation of raw meat under the mechanical action of cutting tools with the formation of new surfaces. Cutting is accompanied by plastic deformation, friction between the contacting surfaces of meat and cutting tools and increase in their temperature. Fine and thin grinding, characterized by chopping of raw meat to transform it into a homogeneous mass is predominantly used. Raw meat, which has the same chemical composition but different degrees of grinding, is characterized by different values of structural and mechanical characteristics (SMC), which directly affect the yield and quality of finished products. Numerous studies have shown that the quality and yield of finished sausage products greatly depend on SMC and rheological properties (RP) of ground meat and compliance with recipes [2, 3]

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