CFD simulations of moderator flow inside Calandria of the Passive Moderator Cooling System of an advanced reactor

Abstract

Passive systems are being examined for the future Advanced Nuclear Reactor designs. One of such concepts is the Passive Moderator Cooling System (PMCS), which is designed to remove heat from the moderator in the Calandria vessel passively in case of an extended Station Black Out condition. The heated heavy-water moderator (due to heat transferred from the Main Heat Transport System (MHTS) and thermalization of neutrons and gamma from radioactive decay of fuel) rises upward due to buoyancy, gets cooled down in a heat exchanger and returns back to Calandria, completing a natural circulation loop. The natural circulation should provide sufficient cooling to prevent the increase of moderator temperature and pressure beyond safe limits. In an earlier study, a full-scale 1D transient simulation was performed for the reactor including the MHTS and the PMCS, in the event of a station blackout scenario (Kumar et al., 2013). The results indicate that the systems remain within the safe limits for 7 days. However, the flow inside a geometry like Calandria is quite complex due to its large size and inner complexities of dense fuel channel matrix, which was simplified as a 1D pipe flow in the aforesaid analysis. In the current work, CFD simulations are performed to study the temperature distributions and flow distribution of moderator inside the Calandria vessel using a three-dimensional CFD code, OpenFoam 2.2.0. First, a set of steady state simulation was carried out for a band of inlet mass flow rates, which gives the minimum mass flow rate required for removing the maximum heat load, by virtue of prediction of hot spots inside the Calandria. Next, a pseudo transient simulation was carried out by taking the power and mass flow rate at different time instants to the Calandria from the 1D analysis, as an input to the 3D steady state simulations. The results indicate that temperature hotspots are located at the top center of the fuel channel matrix depending on the operating regime. Furthermore, it was observed that for a period of 7 days the temperatures are well within the safe limits.