Biomimetic Design and Manufacturing of Anti-Erosion Functional Surfaces Inspired from Desert Scorpion

Abstract

Sand erosion is a phenomenon that solid particles impinging to a wall cause serious mechanical damages to its surface. It's tough to be a machine in the desert: particles of dirt and sand work their way into moving parts, where they abrade helicopter propellers, airplane rotor blades, pipes and other equipments. However, the desert scorpion (Androctonus australis) live their entire lives subjected to blowing sand, yet they never appear to be eroded. In this study, the anti–erosion characteristic rules of the scorpion surfaces under aerodynamics effect of gas/solid mixed media were studied. Biomimetic linear–cutted surfaces consisting of an array of three types of grooves, square–type, V–type and U–type, were designed and investigated to quantify their erosion wear resistance properties. A smooth surface sample was fabricated for comparison. The ANSYS-Fluent simulation of biomimetic models showed that the V-type groove sample, inspired by the desert organism's surface with different morphologies, exhibited the best erosion resistance. It also indicated the anti-erosion property of biomimetic samples could be attributed to the rotating flow in the grooves that reduces the impact speed of particles. The synchronized erosion test confirmed the conclusions. Furthermore, an application exploring of bionic blades on a centrifugal fan was conducted. The blades with optimum parameters could effectively improve anti-erosion property by 29%. We envision that more opportunities for biomimetic application in improving the anti–erosion performance of parts that work under dirt and sand particle environment will be proposed.