Abstract

Residual life estimation is an important problem in reliability engineering. Traditional methods, which are based on time-to-failure distribution, have limitations for components of on-orbit satellites characterized as high reliability with small sample size. Various types of reliability information can be collected during test and operation, including historical lifetime data, degradation data, similar data, expert information, etc. Therefore, making full use of multi-source information is meaningful for improving estimation precision. However, research on residual life estimation by fusing multi-source information is rare. No study has examined the overall process of fusing all of the different kinds of information. In this paper, a Bayesian method is presented to estimate the residual life of Weibull-distributed components of on-orbit satellites by fusing all the collected information. Prior distributions are determined using different kinds of information. After fusing the field data, posterior distributions can be obtained corresponding to each prior distribution. Then, the joint posterior distribution is the weighted sum of these posterior distributions with weights calculated using the second Maximum Likelihood Estimation (ML-II) method. Consistency is tested to guarantee the safety of the information fusion. Furthermore, residual life is estimated by the proposed sample-based method including both the Bayesian estimate and credible interval (CI). A Monte Carlo simulation study is conducted to demonstrate the proposed methods and shows that the Bayesian method is satisfactory and robust. Finally, a published dataset of the momentum wheel in a satellite is analyzed to illustrate the application of the method.

Highlights

  • Residual life estimation is crucial in reliability engineering [1,2] and is the key technology for prognostic and health management (PHM), used to analyze, guarantee, and improve safety and reliability [3]

  • To fill the gap of the existing research, a multi-source information fusion approach based on the Bayesian theory is proposed to estimate the residual life of Weibull-distributed components of on-orbit satellites by fusing historical lifetime data, degradation data, similar data, and expert information

  • There are four major steps to the Bayesian method proposed in this paper: (i) Prior distributions are determined by historical lifetime data, degradation data, similar data, and expert information, which are denoted by πi (λ, β) (i = 1, 2, 3, 4); (ii) Corresponding posterior distributions πi (λ, β|D)

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Summary

Introduction

Residual life estimation is crucial in reliability engineering [1,2] and is the key technology for prognostic and health management (PHM), used to analyze, guarantee, and improve safety and reliability [3]. Multi-source information can be collected for these components [8], including historical lifetime data, degradation data, similar data, and expert information. The overall process and detailed illustration of the Bayesian method by fusing all this multi-source information simultaneously have rarely been presented or analyzed. To fill the gap of the existing research, a multi-source information fusion approach based on the Bayesian theory is proposed to estimate the residual life of Weibull-distributed components of on-orbit satellites by fusing historical lifetime data, degradation data, similar data, and expert information. Both the Bayesian estimate and CI are considered.

Multi-Source Information and the Bayesian Model
Prior Distribution Obtained by Expert Information
Prior Distribution Obtained by Historical Lifetime Data
Prior Distribution Obtained by Degradation Data
Prior Distribution Obtained by Similar Data
Information Fusion and Residual Life Estimation
Joint Prior Distribution and Joint Posterior Distribution
Posterior Distribution of Expert Information
Posterior Distribution of Historical Lifetime Data
Posterior Distribution of Degradation Data n o
Posterior Distribution of Similar Data
Consistency Test
Residual Life Estimation
Step 3
Simulation Study
Method
Illustrative Example
Conclusions

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