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Axial compressive behaviour and design method of extra-large-diameter welded hollow spherical joints

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ABSTRACT Design methods for extra-large-diameter welded hollow spherical joints (WHSJs; diameter > 900 mm) are essential for engineering applications. This study presents a parametric analysis of the ultimate axial compressive capacity of such joints, utilising finite element models calibrated against experimental data. The investigation focuses on the effect of sphere diameter, tube diameter, wall thickness, stiffener height, and stiffener thickness, on failure modes and ultimate capacity. The results reveal that the failure mode of extra-large-diameter WHSJs under axial compression is characterised by a circumferential plastic hinge at the tube-sphere junction following substantial plastic deformation. For unstiffened joints, the ultimate capacity is positively correlated with the tube-to-sphere diameter ratio. Increasing the height and thickness of stiffeners significantly enhances the load-bearing capacity of the hollow-sphere wall. To facilitate design optimisation, the joint capacity is decomposed into two components: (1) the enhanced capacity of the stiffeners, and (2) the bearing capacity of the stiffener. Building on this decomposition model, an analytical formula is proposed to evaluate the ultimate compressive capacity of extra-large-diameter WHSJs. The accuracy of this formula is subsequently validated against parametric analysis results.

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