Analysis Line Approach for Assembly Tolerance Analysis

Abstract

This work presents the analysis line approach for assembly tolerance analysis. Firstly, the product functional requirements and geometric variations of part positioning features can be converted into small displacements of a series of analysis points along the specified analysis directions. The small displacement torsor (SDT) theory is employed to establish the mathematical relations between the displacements of these analysis points. And then, the variation transfer relations and tolerance accumulation calculations of various orthogonal joints between different parts are studied to determine the maximum displacement of the analysis points on the functional surface. The final displacement accumulation results of the functional surface are compared with the geometric functional requirements of the product, so as to judge whether the product functional requirements are met. Finally, an example is given to demonstrate the effectiveness of the proposed analysis line approach.