An Improved ZVS High Step-Up Converter Based On Coupled Inductor and Built-In Transformer

Abstract

A high step-up dc-dc converter with multiple magnetic devices and switched-capacitor voltage multiplier cell (SC VMC) is proposed in this article. By simultaneous implementation of a coupled inductor (CI) and a built-in transformer (BIT), the voltage gain is flexibly increased with an additional degree of freedom in comparison with the converters with only BIT or CI. To further increase the voltage gain, the secondary winding of the CI is inserted in series with the primary winding of the BIT. This new architecture leads to multiplication of the turns ratios of the CI and BIT in the voltage gain expression, as well. The SC VMC not only extends the voltage gain but also reduces the voltage stress across the MOSFETs. To have a better device utilization, the blocking capacitor is participated in voltage gain improvement. Moreover, through active clamp circuit, the leakage energy of the magnetic devices is recycled and zero voltage switching (ZVS) performance is obtained for the main and auxiliary MOSFETs. In such a case, the switching frequency can be increased to reduce the volume of the converter. Finally, a 400-W laboratory prototype with 25- 400 V voltage conversion is fabricated to demonstrate the effectiveness of the proposed converter.