Abstract

The inspection of butt-welded stainless-steel pipe joints in nuclear power plants is routinely performed using ultrasonic non-destructive evaluation methods. Field experience, based on conventional ultrasonic signal amplitude criteria, indicates that a large number of indications are recorded. Most of these are not due to cracks, but are inherent in the geometry of the specimen. Discrimination between crack and geometrical/weld (malignant vs. benign) indications is principally based on operator experience, variations in signal amplitude, and the location of the reflector. Field experience and round-robin tests show that indication discrimination is a very time-consuming process. Besides, significant variations in performance exist due mainly to operator experience, fatigue, concentration, and conventional signal amplitude evaluation criteria.

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