An approach for bi-objective maintenance scheduling on a networked system with limited resources

Abstract

Preventive maintenance activities are often the cause of downtime of technical multi-component systems. To minimize maintenance costs and maximize productivity, maintenance tasks are often grouped and carried out simultaneously. We consider the problem of obtaining an optimal maintenance schedule when the multi-component system is also a networked system and can be modeled as a directed graph, where nodes represent machines or workers, and edges represent the exchange of material, information, or work between these nodes. To find efficient maintenance schedules, we formulate a bi-objective optimization problem, which considers the limited availability of maintenance personnel, and we propose an algorithm that finds a set of maintenance schedules, which are a good approximation of the Pareto front in terms of costs and productivity. Through sensitivity analysis we show the extent to which adding maintenance personnel improves system productivity at the expense of increased maintenance costs and idle time of some resources. Besides solving the Pareto-optimal schedules, we show how the developed model is useful in maintenance personnel planning, and we outline limitations and future developments of the present work.