Abstract

Protein aggregation and amyloid formation are associated with multiple human diseases, but are also a problem in protein production. Understanding how aggregation can be modulated is therefore of importance in both medical and industrial contexts. We have used bovine insulin as a model protein to explore how amyloid formation is affected by buffer pH and by the addition of short-chain alcohols. We find that bovine insulin forms amyloid fibrils, albeit with different rates and resulting fibril morphologies, across a wide pH range (2–7). At pH 4.0, bovine insulin displayed relatively low aggregation propensity in combination with high solubility; this condition was therefore chosen as basis for further exploration of how bovine insulin’s native state can be stabilized in the presence of short-chain alcohols that are relevant because of their common use as eluents in industrial-scale chromatography purification. We found that ethanol and isopropanol are efficient modulators of bovine insulin aggregation, providing a three to four times retardation of the aggregation kinetics at 30–35% (vol/vol) concentration; we attribute this to the formation of oligomers, which we detected by AFM. We discuss this effect in terms of reduced solvent polarity and show, by circular dichroism recordings, that a concomitant change in α-helical packing of the insulin monomer occurs in ethanol. Our results extend current knowledge of how insulin aggregates, and may, although bovine insulin serves as a simplistic model, provide insights into how buffers and additives can be fine-tuned in industrial production of proteins in general and pharmaceutical insulin in particular.

Highlights

  • Protein aggregation and formation of amyloid fibrils are underlying causes of many common and devastating disorders (Chiti and Dobson 2006), but can be a significant problem in the biotechnological industry

  • Kinetic assay for insulin amyloid formation, reproducibility and monomer concentration dependence at pH 2.2 and pH 7.0

  • We set up thioflavin-T kinetic assays to monitor the aggregation of bovine insulin in microtitre plates at 60 °C and under quiescent conditions, initially at pH 2.2 to establish a reproducible method, extending to pH 7.0 to reflect native conditions

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Summary

Introduction

Protein aggregation and formation of amyloid fibrils are underlying causes of many common and devastating disorders (Chiti and Dobson 2006), but can be a significant problem in the biotechnological industry. Despite the large structure and size variations among amyloid-forming proteins, the fibrils themselves share important structural and morphological traits; they have diameters around 10 nm, can extend several microns in length, and are typically twisted and unbranched (Sunde et al 1997). They share a common cross-β fold and are stabilized by extensive intermolecular hydrogen bonding involving the polypeptide backbone (Sunde et al 1997).

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