Agricultural residues in panel production – Impact of silica particle content and morphology on tool wear

Abstract

Considering ongoing global deforestation and the increased demand for raw materials in all wood-processing sectors it is necessary to seek and employ alternative resources. Agricultural residues are potential sources of alternative lignocellulose-based raw materials. Research on substitute materials for wood panel production mainly focused on physical and mechanical properties of boards while much remains to be learned about machining. Therefore, studies were carried out to analyse the relationship between ash and silica content and their impact on tool wear. Ash and silica contents of agricultural residues were determined following ISO 3340. Particle morphology and elemental composition of selected materials were analysed using scanning electron microscopy and energy-dispersive X-ray analysis. Tool wear tests were carried out using particleboards made from wheat straw, canola straw and spruce. Analyses of various plant materials displayed no correlation between ash and silica content. Bio-mineralised silica structures in wheat and canola were different compared to coarse silica found in wood-based particleboard. Tool wear caused by these agricultural residues was just moderately increased compared to wood, despite the fact that their silica contents were many times higher. Furthermore, the impact of abrasive substances on wear behaviour was influenced by the density of the panels.