Advancing high-speed train gearbox durability: enhanced bearing load and contact stress through transition from helical to herringbone gears

Abstract

AbstractHigh-speed trains typically utilize helical gear transmissions, which significantly impact the bearing load capacity and fatigue service performance of the gearbox bearings. This paper focuses on the gearbox bearings, establishing dynamic models for both helical gear and herringbone gear transmissions in high-speed trains. The modeling particularly emphasizes the precision of the bearings at the gearbox’s pinion and gear wheels. Using this model, a comparative analysis is conducted on the bearing loads and contact stresses of the gearbox bearings under uniform-speed operation between the two gear transmissions. The findings reveal that the helical gear transmission generates axial forces leading to severe load imbalance on the bearings at both sides of the large gear, and this imbalance intensifies with the increase in train speed. Consequently, this results in a significant increase in contact stress on the bearings on one side. The adoption of herringbone gear transmission effectively suppresses axial forces, resolving the load imbalance issue and substantially reducing the contact stress on the originally biased side of the bearings. The study demonstrates that employing herringbone gear transmission can significantly enhance the service performance of high-speed train gearbox bearings, thereby extending their service life.