Advances in simulation modeling and analysis of curvilinear electro chemical machining process

Abstract

The complex contour machining is often encountered in the electrochemical machining, in this circumstance it is difficult to check the machined parameters exactly before it deliver to client. On other hand as it is costly operation and degree of accuracy demanded is very high, one must ensure exact settings of the machining parameters and predicts its perfectness before machining. Certain machining parameters changing over time while machining the contour profiles. It is hard to find exact machining time also. Ultimately the error free machining must be ensured. The new profiles must be studied before machining. All these can be done by means of simulation analysis before actual machining. This paper deals with simulation of electro chemical machining. These paper discuses the boundary condition analysis in electrochemical machining with use of VECM CAD 2.1 and advanced features in analyzing the curvilinear machining is comparatively analyzed and presented. Key parameters were tested effectively and proposed solution outperformed. The proposed methodology responded the key parameters changes as well as any input values changes at any instant of time during the simulation which leads to design the optimal machining conditions.