Advances in Eco-friendlyMaterials for SustainablePackaging and Single-Use Utensils: A Decade of Innovation in Preparation,Characterization, and Applications

  • Abstract
  • References
  • Similar Papers
Abstract
Translate article icon Translate Article Star icon
Take notes icon Take Notes

The demand for sustainable alternatives to syntheticplastics increases,driving research on developing eco-friendly packaging and single-useutensils. Unlike previous reviews, this work provides a critical synthesisof technological trends, identifying gaps that need to be filled andhighlighting innovations that are reshaping the field, consideringthe scientific studies in the past decade. For this, we analyzed 5,744articles published between 2013 and 2024, selected from 26,080 recordsretrieved in the Scopus database, through a scoping review alignedwith the PRISMA-ScR checklist. Our findings reveal that research hasbeen largely concentrated on films (over 90%), underscoring the needto develop other material types such as foams, cups, straws, and trays.Starch, cellulose, and poly­(lactic acid) were the main raw materialswith glycerol as the predominant plasticizer. Cross-linkers, fillers,and nanomaterials were incorporated to enhance mechanical, barrier,and functional propertieseven though some of them are notbiobased nor sustainable. Vegetable extracts and essential oils wereused to impart active properties. Evaluations of biodegradabilityor disintegration, antimicrobial activity, and food preservation applicationsincreased significantly between 2019–2024 compared to 2013–2018,demonstrating a shift toward multifunctional, application-orientedsolutions and a growing demand for bioactive packaging. Overall, thisreview contributes by providing a comprehensive landscape of the field,highlighting the transition toward multifunctional, biodegradable,and innovative packages and utensils while emphasizing the challengesthat must be overcome for broader industrial application.

ReferencesShowing 10 of 130 papers
  • Cite Count Icon 43
  • 10.1016/j.jece.2023.110194
Tannic acid as a crosslinking agent in poly(butylene adipate-co-terephthalate) composite films enhanced with carbon nanoparticles: Processing, characterization, and antimicrobial activities for food packaging
  • May 24, 2023
  • Journal of Environmental Chemical Engineering
  • Raja Venkatesan + 4 more

  • Cite Count Icon 26
  • 10.1016/j.polymdegradstab.2020.109459
Antibacterial activity, thermal behavior, mechanical properties and biodegradability of silver zeolite/poly(butylene succinate) composite films
  • Dec 8, 2020
  • Polymer Degradation and Stability
  • Nissapa Wattanawong + 1 more

  • Open Access Icon
  • PDF Download Icon
  • Cite Count Icon 41
  • 10.3390/jof8111125
Mechanical, Physical, and Chemical Properties of Mycelium-Based Composites Produced from Various Lignocellulosic Residues and Fungal Species.
  • Oct 25, 2022
  • Journal of fungi (Basel, Switzerland)
  • Worawoot Aiduang + 5 more

  • Cite Count Icon 8
  • 10.1016/j.indcrop.2023.117610
Sulfite incorporated thermoplastic cassava starch blended PBAT blown films as antimicrobial and antibrowning packaging
  • Oct 26, 2023
  • Industrial Crops and Products
  • Horman San + 1 more

  • Cite Count Icon 14
  • 10.1016/j.fpsl.2019.100364
Optimized process to produce biodegradable films with myofibrillar proteins from fish byproducts
  • Jul 9, 2019
  • Food Packaging and Shelf Life
  • Glauce Vasconcelos Da Silva Pereira + 5 more

  • Cite Count Icon 7
  • 10.1515/ipp-2020-4061
The Polymer Film Casting Process – An Overview
  • Jul 7, 2021
  • International Polymer Processing
  • Y Demay + 1 more

  • Cite Count Icon 131
  • 10.1111/ijcs.12691
Food packaging during the COVID-19 pandemic: Consumer perceptions.
  • Apr 22, 2021
  • International journal of consumer studies
  • Robert Kitz + 3 more

  • Open Access Icon
  • Cite Count Icon 62
  • 10.1016/j.jece.2023.109424
Assessing bioplastics biodegradability by standard and research methods: Current trends and open issues
  • Feb 2, 2023
  • Journal of Environmental Chemical Engineering
  • Adele Folino + 2 more

  • Cite Count Icon 63
  • 10.1021/acsabm.3c00039
Chitosan/Starch-Based Active Packaging Film with N, P-Doped Carbon Dots for Meat Packaging.
  • Mar 6, 2023
  • ACS Applied Bio Materials
  • Ajahar Khan + 2 more

  • Cite Count Icon 8
  • 10.1016/j.foodchem.2023.136719
Development of a novel, sustainable, cellulose-based food packaging material and its application for pears.
  • Dec 1, 2023
  • Food Chemistry
  • Ebru Ormanli + 5 more

Similar Papers
  • Research Article
  • Cite Count Icon 16
  • 10.1016/j.focha.2023.100560
Nano-scale innovations in packaging: Properties, types, and applications of nanomaterials for the future
  • Dec 1, 2023
  • Food Chemistry Advances
  • Ansar Anjum + 3 more

Nano-scale innovations in packaging: Properties, types, and applications of nanomaterials for the future

  • Research Article
  • Cite Count Icon 63
  • 10.1016/j.foodchem.2022.132482
Eugenol embedded zein and poly(lactic acid) film as active food packaging: Formation, characterization, and antimicrobial effects
  • Feb 16, 2022
  • Food Chemistry
  • Xueying Huang + 3 more

Eugenol embedded zein and poly(lactic acid) film as active food packaging: Formation, characterization, and antimicrobial effects

  • Research Article
  • Cite Count Icon 16
  • 10.1002/jsfa.11136
Effect of ultrahigh-pressure treatment on the functional properties of poly(lactic acid)/ZnO nanocomposite food packaging film.
  • Mar 1, 2021
  • Journal of the Science of Food and Agriculture
  • Rui Cui + 5 more

Our living environment is being increasingly polluted by petroleum-based plastics and there is an increasing demand for biodegradable food packaging. In this study, the effect of various ultrahigh-pressure (UHP) treatments (0, 200 and 400 MPa) on the microstructure and thermal, barrier and mechanical properties of poly(lactic acid) (PLA)/ZnO nanocomposite films was studied. The film-forming solution was processed using UHP technology. The crystallinity, strength and stiffness of the composite film after UHP treatment increased. In addition, barrier property analysis showed that the UHP treatment significantly (P< 0.05) reduced the oxygen permeability and water vapor permeability (WVP) coefficient of the PLA/ZnO nanocomposite film. Furthermore, the WVP value of the film treated at 400 MPa (50 g kg-1 nano-ZnO content) was the lowest and reduced by 47.3% compared with that of pure PLA film. The improvement in these properties might be due to the interaction between nano-ZnO and PLA matrix promoted by UHP treatment. Therefore, the application of UHP technology on the film-forming solution could improve the crystallinity and functional properties of the nanocomposite film, and has great potential in the production of food packaging films with ideal functions. © 2021 Society of Chemical Industry.

  • Research Article
  • Cite Count Icon 21
  • 10.1111/1541-4337.13202
A critical review on biodegradable food packaging for meat: Materials, sustainability, regulations, and perspectives in the EU.
  • Jun 22, 2023
  • Comprehensive Reviews in Food Science and Food Safety
  • Shahida Anusha Siddiqui + 5 more

The development of biodegradable packaging is a challenge, as conventional plastics have many advantages in terms of high flexibility, transparency, low cost, strong mechanical characteristics, and high resistance to heat compared with most biodegradable plastics. The quality of biodegradable materials and the research needed for their improvement for meat packaging were critically evaluated in this study. In terms of sustainability, biodegradable packagings are more sustainable than conventional plastics; however, most of them contain unsustainable chemical additives. Cellulose showed a high potential for meat preservation due to high moisture control. Polyhydroxyalkanoates and polylactic acid (PLA) are renewable materials that have been recently introduced to the market, but their application in meat products is still limited. To be classified as an edible film, the mechanical properties and acceptable control over gas and moisture exchange need to be improved. PLA and cellulose-based films possess the advantage of protection against oxygen and water permeation; however, the addition of functional substances plays an important role in their effects on the foods. Furthermore, the use of packaging materials is increasing due to consumer demand for natural high-quality food packaging that serves functions such as extended shelf-life and contamination protection. To support the importance moving toward biodegradable packaging for meat, this review presented novel perspectives regarding ecological impacts, commercial status, and consumer perspectives. Those aspects are then evaluated with the specific consideration of regulations and perspective in the European Union (EU) for employing renewable and ecological meat packaging materials. This review also helps to highlight the situation regarding biodegradable food packaging for meat in the EU specifically.

  • Research Article
  • 10.47836/ifrj.32.2.04
Carbon-based nanofillers for biodegradable food packaging applications: A review
  • Apr 1, 2025
  • International Food Research Journal
  • Pinar Terzioğlu + 2 more

Initially, non-degradable plastics have been employed to fulfil the demand for food packaging. However, increasing environmental concerns associated with conventional packaging materials have prompted a search for sustainable alternatives. Biodegradable polymer-based materials are emerging as significant options for packaging applications that align with the principles of sustainable development. Nevertheless, these materials frequently exhibit limitations in their properties when applied to food packaging. In response to these challenges, the development of bio-nanocomposites offers a novel approach to enhancing the properties of biodegradable materials. Incorporating nanosized fillers into biodegradable polymer matrices can facilitate the production of bio-nanocomposite food packaging. Carbon-based nanofillers have become a prominent strategy for generating nanocomposites with improved functionalities among the various methodologies. Noteworthy carbon nanomaterials, such as carbon dots, carbon nanotubes, graphene, graphene oxide, and graphitic carbon nitride have been identified as effective agents for enhancing the performance characteristics of biodegradable packaging. The present review aims to elucidate recent advancements concerning the impact of carbon-based nanomaterials on the barrier, functional, mechanical, thermal, visual, and biodegradability properties of polymers, particularly in the context of biodegradable food packaging applications, while also providing insights into future directions in this field.

  • Research Article
  • Cite Count Icon 23
  • 10.1016/j.fpsl.2023.101116
Ginger oil and lime peel oil loaded PBAT/PLA via cast-extrusion as shrimp active packaging: Microbial and melanosis inhibition
  • Jul 13, 2023
  • Food Packaging and Shelf Life
  • Yeyen Laorenza + 1 more

Ginger oil and lime peel oil loaded PBAT/PLA via cast-extrusion as shrimp active packaging: Microbial and melanosis inhibition

  • Research Article
  • Cite Count Icon 17
  • 10.1016/j.matchemphys.2023.128267
Improved mechanical, functional and antimicrobial properties of corn starch-based biodegradable nanocomposites films reinforced with lemongrass oil nanoemulsion and starch nano-crystal
  • Aug 9, 2023
  • Materials Chemistry and Physics
  • Prastuty Singh + 4 more

Improved mechanical, functional and antimicrobial properties of corn starch-based biodegradable nanocomposites films reinforced with lemongrass oil nanoemulsion and starch nano-crystal

  • Research Article
  • 10.71465/fess275
Nano-Enhanced Biodegradable Packaging Materials for Extended Food Shelf-Life
  • Jun 13, 2025
  • Frontiers in Environmental Science and Sustainability
  • Chun Li + 1 more

Conventional plastic packaging, while effective in food preservation, poses significant environmental threats due to its non-biodegradable nature. In response, biodegradable packaging materials enhanced with nanotechnology have emerged as promising alternatives, offering sustainable and functional solutions to extend food shelf-life. This paper reviews recent advancements in nano-enhanced biodegradable packaging, focusing on materials such as starch, cellulose, chitosan, and polylactic acid (PLA) integrated with nanoparticles like nanoclay, silver, zinc oxide, and titanium dioxide. The inclusion of these nanoparticles significantly improves mechanical strength, barrier properties, and antimicrobial activity, thus effectively delaying spoilage and enhancing food safety. Experimental results from recent studies demonstrate improved shelf-life and reduced microbial contamination compared to conventional biodegradable and non-biodegradable packaging. Despite their potential, concerns regarding nanoparticle migration, consumer acceptance, regulatory compliance, and cost-effectiveness must be addressed to facilitate widespread adoption. Overall, nano-enhanced biodegradable packaging represents a critical advancement toward sustainable food preservation technologies.

  • Research Article
  • 10.1002/pc.29071
Augmented barrier properties of poly (lactic acid) composite packaging film reinforced by antibacterial hybrid bio‐filler: Extending the shelf life of fruits
  • Oct 16, 2024
  • Polymer Composites
  • Sreemayee Pradhan + 6 more

This work investigates the construction of biodegradable packaging film based on polylactic acid (PLA) reinforced with a novel antibacterial hybrid nanofiller to improve barrier and mechanical properties. The study focuses on incorporating silver‐ingrained silica particles (Ag–In–Si) into PLA matrix to prepare the packaging film (Ag–In–SiPLA) that has superior antibacterial, and barrier property with negligible oxygen and water vapour penetration. The Ag was synthesized using natural neem leaf extract as a reducing agent. To ingrain silver over rice husk silica (Si) an in situ technique was adopted. Hence called Ag‐In‐Si bio‐filler. The Ag–In–SiPLA films were fabricated using melt blending and sheet extrusion methods by means of a micro‐compounder. The addition of rice husk silica served the purpose of cost‐effectiveness of the packaging film along with the enhancement of the oxygen and water barrier properties of the films. The optimized sample (PLA loaded with 3% Ag–In–Si), exhibited optimum transparency, moisture resistance, and barrier properties compared with control PLA film. The experiments on Muntingia calabura (Jamaica cherry) preservation have verified the remarkable effectiveness of Ag–In–SiPLA films in preserving their quality for an extended period. These biodegradable packaging films, composed of food‐grade materials and sustainable ingredients, have the potential to provide a compostable and environmentally friendly solution for various packaging applications. This research shed light on the antibacterial Ag–In–SiPLA film as a long‐term, high‐performance fruit packaging solution.Highlights Novel antibacterial PLA composite with enhanced barrier and mechanical properties. Silver‐ingrained silica particles improve antibacterial and barrier properties. Green synthesis of silver using neem leaf extract Melt blending and sheet extrusion used to create cost‐effective packaging films. Ag–In–SiPLA films extend Muntingia calabura preservation, proving effective.

  • Research Article
  • Cite Count Icon 316
  • 10.1016/j.eurpolymj.2013.11.009
Ternary PLA–PHB–Limonene blends intended for biodegradable food packaging applications
  • Nov 20, 2013
  • European Polymer Journal
  • Marina P Arrieta + 3 more

Ternary PLA–PHB–Limonene blends intended for biodegradable food packaging applications

  • Research Article
  • 10.3390/foods14101721
Advancements in Chitosan-Anthocyanin Composite Films: Sustainable Food Preservation with Biodegradable Packaging.
  • May 13, 2025
  • Foods (Basel, Switzerland)
  • Le Li + 1 more

To mitigate the escalating environmental pollution caused by plastic packaging films and the associated health risks of the migration of microplastics into food, the development of biodegradable food packaging materials has been recognized as an urgent research priority. In this review, recent advancements in chitosan-anthocyanin composite films (C-As) over the past decade are systematically summarized. First, the key antibacterial and antioxidant mechanisms of chitosan and anthocyanins that contribute to their functional properties are elucidated. Next, the influence of anthocyanin incorporation on the physicochemical characteristics of C-As, including mechanical strength, barrier properties, and thermal stability, is examined. Furthermore, the controlled release behavior of anthocyanins within these C-As and their implications for prolonged bioactivity are explored. Finally, the practical applications of these films in preserving fresh food, such as fruits, vegetables, and meat, are discussed. This review provides a comprehensive framework for designing and optimizing chitosan-anthocyanin-based packaging materials, offering valuable insights for developing sustainable, high-performance food preservation strategies with significant industrial and environmental implications.

  • Supplementary Content
  • Cite Count Icon 35
  • 10.3390/polym13162588
Starch–Mucilage Composite Films: An Inclusive on Physicochemical and Biological Perspective
  • Aug 4, 2021
  • Polymers
  • Mansuri M Tosif + 5 more

In recent years, scientists have focused on research to replace petroleum-based components plastics, in an eco-friendly and cost-effective manner, with plant-derived biopolymers offering suitable mechanical properties. Moreover, due to high environmental pollution, global warming, and the foreseen shortage of oil supplies, the quest for the formulation of biobased, non-toxic, biocompatible, and biodegradable polymer films is still emerging. Several biopolymers from varied natural resources such as starch, cellulose, gums, agar, milk, cereal, and legume proteins have been used as eco-friendly packaging materials for the substitute of non-biodegradable petroleum-based plastic-based packaging materials. Among all biopolymers, starch is an edible carbohydrate complex, composed of a linear polymer, amylose, and amylopectin. They have usually been considered as a favorite choice of material for food packaging applications due to their excellent forming ability, low cost, and environmental compatibility. Although the film prepared from bio-polymer materials improves the shelf life of commodities by protecting them against interior and exterior factors, suitable barrier properties are impossible to attain with single polymeric packaging material. Therefore, the properties of edible films can be modified based on the hydrophobic–hydrophilic qualities of biomolecules. Certain chemical modifications of starch have been performed; however, the chemical residues may impart toxicity in the food commodity. Therefore, in such cases, several plant-derived polymeric combinations could be used as an effective binary blend of the polymer to improve the mechanical and barrier properties of packaging film. Recently, scientists have shown their great interest in underutilized plant-derived mucilage to synthesize biodegradable packaging material with desirable properties. Mucilage has a great potential to produce a stable polymeric network that confines starch granules that delay the release of amylose, improving the mechanical property of films. Therefore, the proposed review article is emphasized on the utilization of a blend of source and plant-derived mucilage for the synthesis of biodegradable packaging film. Herein, the synthesis process, characterization, mechanical properties, functional properties, and application of starch and mucilage-based film are discussed in detail.

  • Research Article
  • Cite Count Icon 15
  • 10.1002/vnl.21907
Antioxidant activity of mango seed wax additive on the properties of poly(lactic acid) transparent films for food packaging application
  • Mar 8, 2022
  • Journal of Vinyl and Additive Technology
  • Tesi Thomas + 2 more

To improve the tensile properties of poly(lactic acid) (PLA) biodegradable packaging film, mango seed wax (MSW), an agro‐industrial waste from the mango fruit processing industry has been used as a plasticizing additive. Four different weight ratios of MSW (3, 5, 7, and 9 wt%) in pristine PLA were considered for optimization. The mechanical properties comprising tensile strength, elongation at break, and Young's modulus were studied. Characterizations such as Fourier transform infra‐red (FTIR) spectroscopy, and differential scanning calorimetry were studied. Oxidation induction time (OIT) analysis of samples was also conducted. Other studies such as thermal, barrier, and optical properties were also evaluated. The differential scanning calorimetry (DSC) analysis revealed better compatibility between MSW and PLA matrices. A small decrease in glass transition temperature (10%), and melting point (3%) was observed when increasing the percentage of MSW in PLA. Moreover, the visual transparency of MSW/PLA systems was intact when increasing the loading. The addition of 9% MSW results in a 700% enhancement in elongation at break than that of pristine PLA. The optimized sample (PLA with 5% MSW) showed a 26% improvement in the hydrophobicity of the PLA matrix. The barrier properties (55.6% in WVTR and 10% in oxygen transmission rate (OTR) were also improved by the presence of MSW. These are promising systems as a suitable material for biodegradable food packaging thermoplastic material.

  • Research Article
  • Cite Count Icon 207
  • 10.1016/j.tifs.2018.08.004
Effect of plant extracts on the techno-functional properties of biodegradable packaging films
  • Aug 14, 2018
  • Trends in Food Science &amp; Technology
  • Shabir Ahmad Mir + 3 more

Effect of plant extracts on the techno-functional properties of biodegradable packaging films

  • Research Article
  • Cite Count Icon 9
  • 10.1016/j.indcrop.2024.118587
Valorization of agricultural residues in the development of biodegradable active packaging films
  • Apr 29, 2024
  • Industrial Crops & Products
  • Sana Riaz + 3 more

Valorization of agricultural residues in the development of biodegradable active packaging films

More from: ACS Applied Materials & Interfaces
  • New
  • Research Article
  • 10.1021/acsami.5c13443
Accelerating Solid/Liquid Chemical Exchange-Based Isotope Separation by the Dissolution/Precipitation Mechanism.
  • Nov 8, 2025
  • ACS applied materials & interfaces
  • Yuchen Yang + 12 more

  • New
  • Research Article
  • 10.1021/acsami.5c14287
Regulation of the Ionic Transport and Electrochemical Stability in Poly(ethylene oxide) Solid Electrolyte via Terminal Polyfluorinated Modification.
  • Nov 8, 2025
  • ACS applied materials & interfaces
  • Lingzhi Shao + 7 more

  • New
  • Research Article
  • 10.1021/acsami.5c19744
Super-Wettable Macrocycle Polymer Membranes for Effective Oil-Water Separation.
  • Nov 8, 2025
  • ACS applied materials & interfaces
  • Yuan-Hang Jin + 8 more

  • New
  • Research Article
  • 10.1021/acsami.5c15760
Hyaluronan-Coated Aligned Collagen Hydrogel Promotes Stabilization of the Intervertebral Disc by Inducing Fibrosis in Annulus Fibrosus.
  • Nov 8, 2025
  • ACS applied materials & interfaces
  • Akash Yadav + 4 more

  • New
  • Research Article
  • 10.1021/acsami.5c14776
A Twisted-Integrated Multifunctional Fiber Sensor for Real-Time Metabolic Monitoring and Management of Sepsis.
  • Nov 7, 2025
  • ACS applied materials & interfaces
  • Sijia Yu + 4 more

  • New
  • Research Article
  • 10.1021/acsami.5c13686
Suppressing ZnO-Induced Decomposition in Perovskite Solar Cells via Glycine-Based Chelation Strategy.
  • Nov 7, 2025
  • ACS applied materials & interfaces
  • Jannatul Ferdous + 5 more

  • New
  • Research Article
  • 10.1021/acsami.5c17467
Engineering Cobalt-Doped Nickel Oxide/Gadolinium-Doped Cerium Dioxide Heterojunction Nanofibers for Highly Selective and Sensitive Dopamine Detection.
  • Nov 7, 2025
  • ACS applied materials & interfaces
  • Wanchen Xie + 6 more

  • New
  • Research Article
  • 10.1021/acsami.5c15244
Nanodiamonds in Advancing Biomedical Sciences.
  • Nov 7, 2025
  • ACS applied materials & interfaces
  • Ebenezer Owusu + 6 more

  • New
  • Research Article
  • 10.1021/acsami.5c19638
FLASH Radiotherapy Enhances the Therapeutic Ratio in an Embryonic In Vivo Model of Pancreatic Carcinoma.
  • Nov 7, 2025
  • ACS applied materials & interfaces
  • Noemi Giannini + 18 more

  • New
  • Research Article
  • 10.1021/acsami.5c16006
In Situ Scanning Electron Microscopy Investigation of Failure Mechanisms in Multilayer Coatings.
  • Nov 7, 2025
  • ACS applied materials & interfaces
  • Won-Bin Kang + 4 more

Save Icon
Up Arrow
Open/Close
  • Ask R Discovery Star icon
  • Chat PDF Star icon

AI summaries and top papers from 250M+ research sources.

Search IconWhat is the difference between bacteria and viruses?
Open In New Tab Icon
Search IconWhat is the function of the immune system?
Open In New Tab Icon
Search IconCan diabetes be passed down from one generation to the next?
Open In New Tab Icon